1988-2002 Kawasaki KX Series Motorcycle Service Manual (KX60, KX80, KDX80, KX100)

Diagnostic procedures and component service for Kawasaki KX60, KX80, KDX80, KX100, 1988-2002. Documents paper handling and control panel diagnostics. PN 57001-1129

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Document Details

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Document Number / Seller:
30016 / Matthew Lee
File Size:
29.13 MB
File Type:
PDF
Language:
English
Pages:
252
Printable:
Yes
Category:
Minibike
Last updated / verified
Mar 1, 2025

Models Covered & Key Technical Specifications

Practical Workshop Manual: Kawasaki KX60, KX80, KDX80, KX100 Service Manual - Pro Troubleshooting & Field Service Operations-Manual

Kawasaki KX Series Motorcycles (1988-2002) | Service Bundle.

  • Maximum Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Universal Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Fundamental Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Specific Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Published Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • System System Design Specifications: For efficient operation, 3.5 L defines the fuel tank capacity.

Professional Workshop Service Manual & Technical Specifications

Practical Workshop Manual: Kawasaki KX60, KX80, KDX80, KX100 Service Manual - Pro Troubleshooting & Field Service Operations-Manual

Engine-Type: 2-stroke, single cylinder, piston reed valve // Engineering-Base: Liquid-cooled / Carburetor Logic // Operational-Framework: Carburetor, Mikuni VM24SS.

Assessment-Element System-Path Calibration-Data
General Information 1-2 1-2
Fuel System 2-1 2-16
Cooling System 3-1 3-11
Engine Top End 4-1 4-18
Engine Right Side 5-1 5-15
Transmission 7-1 7-16
Wheels/Tires 8-1 8-11
Steering 12-1 12-9

Reference chapters include: General Information, Fuel System, Cooling System, Engine Top End, Engine Right Side, Transmission, Wheels/Tires, Steering. System operation descriptions cover the engine's fuel and air mixture regulation. The documentation addresses engine oil and transmission oil levels and maintenance. Assembly instructions are detailed for various components including the clutch and brake systems. Hydraulic schematics are included for the braking system. Steering component information is provided for fork and steering stem maintenance. This manual provides a consistent structure for all procedures.

FAQ

What is the **required** fluid capacity for these Kawasaki models? keyboard_arrow_down

0.6 L is the capacity for the KX60, 0.7 L for the KX60 (late model), and 0.55 L for the KDX80 transmission oil.

Calculate the **specified** component identification for brake system parts. keyboard_arrow_down

Disc thickness for the front and rear brake discs is 2.85 - 3.15 mm, with a service limit of 2.5 mm.

What values govern **essential** adjustment procedures for the suspension system? keyboard_arrow_down

Front fork oil level for the KX60 is 132 ± 5 mm, adjustable within a range of 100 - 165 mm.

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Reviews (3)

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New
As a DIYer, this service manual has been a lifesaver. The detailed instructions and diagrams make repairs a breeze. Plus, the download process was smooth and the email support was top-notch!
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Rated 5 out of 5 stars
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New
This manual has everything I need to keep my KX80 in top shape. The layout is intuitive, making it easy to find information quickly. Highly recommend!