2004-2007 Honda TRX400FA & TRX400FGA Service Manual
Honda FourTrax Rancher TRX400FA and TRX400FGA troubleshooting and repair reference for 2004-2007 models. Documents diagnostics and procedures. PN 07ZA0-MJ40100
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Sample pages from the 2004-2007 Honda TRX400FA & TRX400FGA Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda TRX400FA, Honda TRX400FGA
Sub-models / Variants: FourTrax Rancher AT, FourTrax Rancher AT GPScape
Trade Names: FourTrax Rancher
Build Years: 2004–2007
Serial Numbers: 07ZA0-MJ40100
Technical Data:
- Engine type: Single cylinder, longitudinally installed OHV
- Engine displacement: 397 cc
- Cooling system: Air cooled
- Transmission type: HONDAMATIC (automatic; non-stage speed) with sub-transmission
- Drive system: Selectable 4WD
- Battery capacity: 12 V, 12 Ah
- Alternator capacity: 0.32 kW at 5,000 rpm
Honda Manual Features & Content Preview
Honda TRX400FA & TRX400FGA 2004–2007 Service Scope
- Covers 2004–2007 Honda TRX400FA and TRX400FGA FourTrax Rancher AT variants including GPS-equipped models
- Official Honda OEM publication 07ZA0-MJ40100
- Contains 513 pages of technical data, engine assembly procedures, and component removal illustrations
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- This 2004–2007 edition documents the HONDAMATIC transmission logic and specific GPS navigation meter functions unique to the FGA trim level
Component Documentation
The 2004–2007 Honda TRX400FA service manual provides detailed information on frame and body panel removal, exhaust system maintenance, and lubrication system diagnostics. Chapters detail engine removal, cylinder head, piston, and crankshaft service, while electrical system sections cover the charging circuit and ignition timing requirements. Sub-transmission and HONDAMATIC system operation are thoroughly documented for professional technician reference. Maintenance how factory workshop documentation is structured ensures consistency across the entire 2004–2007 FourTrax Rancher line.
Specification Highlights
Torque values for engine hangers are specified at 54 N·m, while the crankshaft runout limit is documented at 0.05 mm. Valve clearance for both intake and exhaust is set to 0.15 mm at a cold engine state. The oil pressure relief valve operates within the front crankcase cover, with specified pressure checks at 1,400 and 4,000 rpm. The TRX400FA oil pump rotor tip clearance is documented at 0.15 mm standard. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.
An official 513-page Honda OEM workshop manual covering the 2004–2007 TRX400FA and TRX400FGA, documenting engine, chassis, electrical, and HONDAMATIC drive system specifications for the complete 07ZA0-MJ40100 build.
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