1997-1999 Daihatsu Terios J100 Automatic Transmission Service Manual
Detailed service and repair procedures for the 1997-1999 Daihatsu Terios J100 automatic transmission, including diagnostics, component removal, and reassembly. Part number: DAIHATSU TERIOS J100 AT
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Models Covered & Key Technical Specifications
Factory-Level Workshop Operator's Manual: Daihatsu Terios J100 manual (1997-99) Blueprint-Vault Daihatsu Terios J100 (AT) -- 1997-1999. Applied Reference for Daihatsu Motor Co., Ltd | Series Handbook Set.
- Measured Clearance Data: 0.28 mm is standardized to the input shaft end play Baseline.
- Fundamental Power Draw: For operation, 2.0 is calibrated to the stall torque ratio Threshold.
- Baseline Torque Rating: 19.6 N·m -- signifies the brake band anchor bolt tightening Torque Requirements.
- Approved Control Element: The transmission assembly requires 2.0 kgf-m for standard operation Configuration.
- Reference Gear Ratio: 1st gear: 2.800 signifies the gear shifting Parameters.
- Published Fluid Specification: Dexron III is standardized to the transmission fluid type Sequences.
Manual Description & Preview
Factory-Level Workshop Operator's Manual: Daihatsu Terios J100 manual (1997-99) Blueprint-Vault
Daihatsu Terios J100 (AT) -- 1997-1999. Applied Reference for Daihatsu Motor Co., Ltd | Series Handbook Set.
Asset-ID: AT-3 // Model-Specs: Daihatsu Terios J100 Automatic Transmission // Asset-ID: Automatic Transmission
| Assessment-Parameter | Value | Calibration-Data |
|---|---|---|
| Torque Converter | Type: 3-element, one-stage, two-phase | Stall torque ratio: 2.0/1990 - 2540 rpm |
| Transmission Type | Gear ratio: 1st: 2.800, 2nd: 1.540, 3rd: 1.000, 4th: 0.700, Reverse: 2.333 | Fluid capacity: 4.2 Liters (4.29 Liters for EU) |
| Control System | Gear shift control method: Governor and throttle pressure shift control method | Automatic gear shift: Four forward speeds, full automatic shift |
Engineering chapters address the automatic transmission's operation, hydraulic pressure control systems, and component details. Suspension service documentation covers the planetary gear system and shift control elements, including detailed diagrams. Disassembly instructions are documented for various components, such as the oil pump and valve body, with specific procedures for removal and installation. Wear limits are specified for internal parts, and system operation descriptions cover the hydraulic pressure circuit and its components like the regulator valve and modifier valve. The manual details the inspection and testing procedures for the transmission, including stall tests, time lag tests, and hydraulic pressure tests. It also provides diagrams and procedures for the electric control system, including the overdrive switch and shift control mechanism. Furthermore, it covers removal and installation of components, connection and disconnection of oil cooler hoses, and the assembly of various transmission parts. Torque specifications are included throughout the manual to ensure proper assembly and bearing preload accuracy. System operation descriptions also cover the power train mechanism, the electric control system, and the immobilizer system. The documentation addresses various troubleshooting scenarios and provides diagnosis codes for identifying malfunctions. The manual also includes procedures for the safe disposal of air bag units and specific vehicle preparation for servicing. The specification for transmission fluid capacity is 4.2 liters (4.29 liters for EU), and the fluid type is Dexron III. The torque value for the brake band anchor bolt is specified as 19.6 - 29.4 N·m (2.0 - 3.0 kgf-m). The stall torque ratio is 2.0, and the stall revolution speed is 1990 - 2540 rpm.
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