1997-1999 Daihatsu Terios J100 Automatic Transmission Service Manual
Detailed service and repair procedures for the 1997-1999 Daihatsu Terios J100 automatic transmission, including diagnostics, component removal, and reassembly. Part number: DAIHATSU TERIOS J100 AT
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Sample pages from the 1997-1999 Daihatsu Terios J100 Automatic Transmission Service Manual manual
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Daihatsu Models Covered & Key Technical Specifications
Models: Daihatsu Terios J100
Build Years: 1997–1999
Technical Data:
- Transmission type: 4-speed automatic, planetary gear
- Fluid type: DEXRON III
- Fluid capacity (Except EU): 4.2 liters
- Fluid capacity (EU): 4.29 liters
- Gear ratio (1st): 2.800
- Gear ratio (2nd): 1.540
- Gear ratio (3rd): 1.000
- Gear ratio (4th): 0.700
- Gear ratio (Reverse): 2.333
- Stall speed: 1990–2540 rpm
- Input shaft end play: 0.28–0.92 mm
- Direct clutch piston stroke: 1.22–1.53 mm
- Brake band anchor bolt torque: 19.6–29.4 N·m
Daihatsu Manual Features & Content Preview
Technical Scope of the 1997–1999 Daihatsu Terios J100 Transmission Manual
- Covers 1997–1999 Daihatsu Terios J100 automatic transmission service, focusing on the hydraulic pressure control planetary gear system
- Official Daihatsu publication No. 9710-JE, documenting factory-specified testing and mechanical assembly parameters
- Contains 12 detailed hydraulic circuit diagrams, 6 major exploded-view component illustrations, and 3 comprehensive tightening torque reference tables
- File delivered as a direct download the moment payment clears
- Suitable for printing individual sections for shop-floor use
- Indexed PDF search covers every chapter and appendix
- This 97-page reference is the primary factory source for transmission teardown, shift control mechanism alignment, and fluid pressure specifications
Hydraulic and Mechanical Walkthrough
The 1997–1999 Daihatsu Terios J100 service manual details the operation and disassembly of the four-speed automatic transmission designed for longitudinal FR engine mounting. Chapters transition from general component descriptions to specific shift control mechanism functions, documenting the role of individual clutches and brake bands in managing power train routes through various gear ratios. The document outlines the shift control element functions, detailing how the direct, forward, and rear clutches interact with the 2nd brake band and 1st/reverse brake to engage specific gears in D, 2, and L ranges.
Technical Preview and Reference Data
Technical content includes extensive system testing procedures, such as stall tests, time lag tests, and comprehensive hydraulic pressure diagnostic parameters for varying speed conditions. The manual provides critical identification values, such as the direct clutch piston stroke specified at 1.22–1.53 mm and the input shaft end play documented at 0.28–0.92 mm. Additional technical insight is provided through component-specific thresholds, including the torque converter stall revolution speed of 1990–2540 rpm and internal bush diameter limits for various transmission components. Reference how factory workshop documentation is structured to streamline the diagnostic workflow for the J100 transmission assembly. This 97-page factory publication provides standardized service data and assembly tolerances for the 1997–1999 Daihatsu Terios J100 automatic transmission, covering mechanical components, electrical control systems, and hydraulic diagnostic parameters.
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