2008 KTM 450, 530, EXC-R, XCR-W repair manual

2008 KTM 450, 530, EXC-R, XCR-W repair manual Preview image 1
2008 KTM 450, 530, EXC-R, XCR-W repair manual Preview image 1
2008 KTM 450, 530, EXC-R, XCR-W repair manual Preview image 2
2008 KTM 450, 530, EXC-R, XCR-W repair manual Preview image 3
2008 KTM 450, 530, EXC-R, XCR-W repair manual Preview image 4
2008 KTM 450, 530, EXC-R, XCR-W repair manual Preview image 5
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  • File Size: 10.06 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.21 Minutes
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Models Covered in this Manual

  • 2008 KTM 450 EXC-R
  • 2008 KTM 450 XCR-W
  • 2008 KTM 530 EXC-R
  • 2008 KTM 530 XCR-W

Product Information

Table of Contents

Means of Representation

  • Diagrams and Illustrations

Important Information

  • Foreword
  • How to Use this Manual
  • Maintenance Intervals
  • Safety Precautions

Removal, Installation and Adjustment

  • Removing the Motorcycle from the Work Stand
  • Fork Clamp
  • Adjusting Steering Angle
  • Removing Front Wheel
  • Removing Rear Wheel
  • Releasing the Fork
  • Releasing the Shock Absorber
  • Removing and Installing the Battery
  • Removing the Air Filter Box Lid
  • Removing the Air Filter

Lubrication System

  • Changing the Engine Oil
  • Checking Oil Level
  • Cleaning the Oil Filter
  • Replacing Oil Filter

Cooling System

  • Checking Coolant Level
  • Changing Coolant

Fuel System

  • Removing the Fuel Tank
  • Cleaning Fuel Tank
  • Installing Fuel Tank

Electrical System

  • Removing the Carburetor
  • Removing the Spark Plug
  • Checking the Spark Plug
  • Installing the Spark Plug

Transmission System

  • Checking the Clutch Fluid
  • Adjusting the Clutch Lever
  • Checking the Gearbox Oil Level
  • Changing the Gearbox Oil

Brake System

  • Checking the Brake Fluid Level
  • Changing the Brake Fluid
  • Replacing the Brake Pads
  • Checking the Brake Discs

Wheels and Tires

  • Checking the Tire Pressure
  • Removing the Wheels
  • Installing the Wheels

Steering System

  • Checking the Steering Head Bearing
  • Adjusting the Steering Head Bearing

Suspension System

  • Adjusting the Fork
  • Adjusting the Shock Absorber

Body and Frame

  • Checking the Frame for Damage
  • Cleaning the Frame

Engine

  • General Engine Overhaul
  • Disassembling the Engine
  • Inspecting Engine Components
  • Reassembling the Engine

Carburetor

  • Cleaning the Carburetor
  • Adjusting the Carburetor

Starter System

  • Checking the Starter System
  • Replacing the Starter Motor

Electrical Components

  • Inspecting the Wiring Harness
  • Checking the Battery Voltage
  • Charging the Battery
  • Replacing Fuses

Exhaust System

  • Checking the Exhaust System
  • Replacing the Exhaust Muffler

Technical Specifications

  • Engine Specifications
  • Frame Specifications
  • Electrical Specifications
  • Lubrication Specifications

Appendix

  • Wiring Diagrams
  • Troubleshooting Guide
  • Special Tools List
  • Maintenance Records

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