2008 KTM 450, 530, EXC-R, XCR-W repair manual

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KTM 2008 KTM 450, 530, EXC-R, XCR-W repair manual - Technical Specifications

  • File Size: 10.06 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.21 Minutes
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KTM Models and Parts Covered in this Bike Manual

  • 2008 KTM 450 EXC-R
  • 2008 KTM 450 XCR-W
  • 2008 KTM 530 EXC-R
  • 2008 KTM 530 XCR-W

KTM 2008 KTM 450, 530, EXC-R, XCR-W repair manual - Complete Manual Information

Table of Contents

Means of Representation

  • Diagrams and Illustrations

Important Information

  • Foreword
  • How to Use this Manual
  • Maintenance Intervals
  • Safety Precautions

Removal, Installation and Adjustment

  • Removing the Motorcycle from the Work Stand
  • Fork Clamp
  • Adjusting Steering Angle
  • Removing Front Wheel
  • Removing Rear Wheel
  • Releasing the Fork
  • Releasing the Shock Absorber
  • Removing and Installing the Battery
  • Removing the Air Filter Box Lid
  • Removing the Air Filter

Lubrication System

  • Changing the Engine Oil
  • Checking Oil Level
  • Cleaning the Oil Filter
  • Replacing Oil Filter

Cooling System

  • Checking Coolant Level
  • Changing Coolant

Fuel System

  • Removing the Fuel Tank
  • Cleaning Fuel Tank
  • Installing Fuel Tank

Electrical System

  • Removing the Carburetor
  • Removing the Spark Plug
  • Checking the Spark Plug
  • Installing the Spark Plug

Transmission System

  • Checking the Clutch Fluid
  • Adjusting the Clutch Lever
  • Checking the Gearbox Oil Level
  • Changing the Gearbox Oil

Brake System

  • Checking the Brake Fluid Level
  • Changing the Brake Fluid
  • Replacing the Brake Pads
  • Checking the Brake Discs

Wheels and Tires

  • Checking the Tire Pressure
  • Removing the Wheels
  • Installing the Wheels

Steering System

  • Checking the Steering Head Bearing
  • Adjusting the Steering Head Bearing

Suspension System

  • Adjusting the Fork
  • Adjusting the Shock Absorber

Body and Frame

  • Checking the Frame for Damage
  • Cleaning the Frame

Engine

  • General Engine Overhaul
  • Disassembling the Engine
  • Inspecting Engine Components
  • Reassembling the Engine

Carburetor

  • Cleaning the Carburetor
  • Adjusting the Carburetor

Starter System

  • Checking the Starter System
  • Replacing the Starter Motor

Electrical Components

  • Inspecting the Wiring Harness
  • Checking the Battery Voltage
  • Charging the Battery
  • Replacing Fuses

Exhaust System

  • Checking the Exhaust System
  • Replacing the Exhaust Muffler

Technical Specifications

  • Engine Specifications
  • Frame Specifications
  • Electrical Specifications
  • Lubrication Specifications

Appendix

  • Wiring Diagrams
  • Troubleshooting Guide
  • Special Tools List
  • Maintenance Records

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Sarah L.says...
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Mike T.says...
This manual covers everything you need to maintain your KTM 450 or 530. The diagrams are clear and the instructions are easy to follow. The download process was smooth, and I received the link almost instantly. Highly recommend!