2008 KTM 450/530 EXC-R Service Manual
2008 KTM 450 EXC-R / 530 EXC-R service documentation with detailed diagrams for all major components and systems. Publication 3206054en.
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Models Covered & Key Technical Specifications
2008 KTM 450/530 EXC-R Service Manual: KTM 450/530 EXC-R EU / AUS / UK / SIX DAYS / USA - Factory Repair & Service Manual (2008)
KTM 450 EXC-R EU / AUS / UK / SIX DAYS / USA - Factory Repair & Service Manual (2008) | 94 Pages Edition.
- Design: 449.3 cc (450 models) / 510.4 cc (530 models) single-cylinder 4-stroke engine, water-cooled Configuration.
- Advanced Ambient Limits: -45...-25 °C (-49...-13 °F) specifies the operational temperature range for the coolant Mixture.
- Technical Limits: 11.9:1 is the specified compression ratio required for optimal combustion Efficiency.
- Standard Specifications: 1550-1650 rpm defines the engine's idle speed Capability.
- Principal Requirements: 0.12-0.17 mm (infeed) and 0.1-0.15 mm (outfeed) are the valve clearance Specifications.
- Key Parameters: 300 mm (front) and 335 mm (rear) indicate the suspension travel Dimensions.
Professional Workshop Service Manual & Technical Specifications
KTM 450/530 EXC-R EU / AUS / UK / SIX DAYS / USA - Factory Repair & Service Manual (2008) Manual-Nexus
Equipment-Series: 2008 KTM EXC-R Series | Engine-Type: Single-cylinder 4-stroke, water-cooled Logic | Equipment-Series: Offroad Motorcycle
Outlining the operational framework across all primary systems and procedures for the 2008 KTM 450/530 EXC-R models. This comprehensive manual guides users through detailed repair and maintenance processes, ensuring optimal performance and longevity.
| TOP | Specification | Technical-Path | Validation-Data |
|---|---|---|---|
| Engine Design | Single-cylinder 4-stroke, water-cooled | 449.3 cc / 510.4 cc Displacement | |
| Suspension Travel | Front: 300 mm / Rear: 335 mm | WP 4860 MXMA PA Forks | |
| Brake System | Disc brakes, floating calipers | Front: 260 mm / Rear: 220 mm Discs | |
| Tire Pressure (Road) | Front: 1.5 bar / Rear: 2 bar | Specified for optimal riding behavior | |
| Engine Oil Capacity | 0.6 L (0.63 qt.) | SAE 10W/50 recommended | |
| Gear Oil Capacity | 0.9 L (0.95 qt.) | SAE 10W/50 recommended |
This manual documents torque specifications for various engine components to ensure proper mating surface contact and system integrity. It details procedures for disassembly, assembly, and adjustment of critical systems, including the engine, carburetor, clutch, transmission, suspension, and electrical systems. Essential maintenance schedules and troubleshooting guides are also provided for efficient upkeep.
Key chapters include:
- Engine - Work on Individual Parts
- Carburetor - Disassembly and Components
- Suspension - Fork and Shock Absorber Adjustments
- Chassis - Tightening Torques and Specifications
- Electrical System - Wiring Diagrams
- Troubleshooting and Technical Data
- Lubrication System - Oil and Gear Oil Procedures
- Greasing and Service Table
Brake system specifications are included for ensuring safe and reliable operation. Safety procedures are documented for critical maintenance tasks. Fluid capacities are listed for all major systems. Tool requirements are detailed for specific procedures. Installation guidelines are provided for all major components.
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