1981-2003 Yamaha Virago XV535, XV700, XV750, XV920, XV1000, XV1100 service repair maintenance manual

Product Information

Table of contents:

General Information

1. Quick Reference Data
   • Specifications
   • Maintenance schedule
   • Special tools
2. Manual Organization
   • How to use this manual
   • Symbols
   • Safety
   • Service rules
   • Identification numbers

Troubleshooting

1. General Troubleshooting
   • Symptoms
   • Diagnostic tools
   • Troubleshooting charts
2. Electrical Troubleshooting
   • Battery and charging system
   • Ignition system
   • Lighting system
   • Electrical accessories

Lubrication, Maintenance and Tune-Up

1. Lubrication and Fluids
   • Engine oil and filter
   • Transmission fluid
   • Final drive oil
2. Maintenance Procedures
   • Valve clearance adjustment
   • Spark plug service
   • Air filter replacement
   • Carburetor synchronization

Engine

1. Engine Disassembly
   • Removal procedures
   • Inspection and measurement
   • Cleaning and preparation
2. Engine Assembly
   • Assembly procedures
   • Torque specifications
   • Adjustments and settings

Clutch and Transmission

1. Clutch
   • Clutch removal
   • Clutch inspection and replacement
   • Clutch adjustment
2. Transmission
   • Transmission removal
   • Transmission inspection and repair
   • Gear shifting adjustment

Fuel and Exhaust Systems

1. Fuel System
   • Fuel tank and lines
   • Carburetor service and adjustment
   • Fuel pump and filter
2. Exhaust System
   • Exhaust pipe and muffler
   • Exhaust system inspection
   • Emissions control

Electrical System

1. Charging System
   • Alternator and regulator
   • Battery maintenance
   • Charging system troubleshooting
2. Ignition System
   • Ignition coil and spark plug wires
   • Ignition timing
   • Ignition system troubleshooting

Front Suspension and Steering

1. Front Forks
   • Front fork removal and disassembly
   • Front fork inspection and reassembly
   • Front fork oil replacement
2. Steering
   • Steering head bearings
   • Steering adjustment
   • Steering components inspection

Rear Suspension

1. Shock Absorbers
   • Shock absorber removal
   • Shock absorber inspection
   • Shock absorber reassembly
2. Swingarm
   • Swingarm removal
   • Swingarm bearing inspection
   • Swingarm reassembly

Brakes

1. Front Brakes
   • Brake caliper and pads
   • Brake disc and master cylinder
   • Brake bleeding and adjustment
2. Rear Brakes
   • Brake drum and shoes
   • Brake cable and linkage
   • Rear brake adjustment

Suspension Adjustment

1. Suspension Settings
   • Front suspension adjustments
   • Rear suspension adjustments
   • Suspension troubleshooting

Index

1. Index
   • Alphabetical index of topics

Wiring Diagrams

1. Wiring Diagrams
   • Electrical system schematics
   • Color codes and legend
   • Troubleshooting diagrams

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