2006-2009 Yamaha YZ450F owner´s service manual

2006-2009 Yamaha YZ450F owner´s service manual Preview image 1
2006-2009 Yamaha YZ450F owner´s service manual Preview image 1
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File Specifications

  • File Size: 52.07 MB
  • File Type: ZIP
  • Language: English, French, German
  • Pages: Yamaha YZ450F 2006: 650 Pages , Yamaha YZ450 F 2007: 650 Pages , Yamaha YZ450F 2009: 190 Pages ,
  • Printable: Yes
  • Estimated Download Time: 1.07 Minutes
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Models Covered in this Manual

YZ450F / Yamaha Motor Co., Ltd

  • 2006 Yamaha YZ450F
  • 2007 Yamaha YZ450F
  • 2008 Yamaha YZ450F
  • 2009 Yamaha YZ450F

Product Information

Table of Contents

General Information

  1. Description
    • Overview of the YZ450F model
    • 1-1
  2. Machine Identification
    • Identification number locations
    • 1-2
  3. Important Information
    • Precautions and important notices
    • 1-3
  4. Checking of Connection
    • Inspecting electrical and mechanical connections
    • 1-6
  5. Special Tools
    • List and usage of special tools
    • 1-7
  6. Control Functions
    • Detailed description of control functions
    • 1-10
  7. Fuel
    • Fuel requirements and refueling instructions
    • 1-13
  8. Starting and Break-In
    • Procedures for starting and breaking in a new engine
    • 1-14
  9. Torque-Check Points
    • Locations and specifications for torque checks
    • 1-18
  10. Cleaning and Storage
    • Cleaning procedures and storage guidelines
    • 1-19

Specifications

  1. General Specifications
    • Overall dimensions, weight, and capacities
    • 2-1
  2. Maintenance Specifications
    • Detailed maintenance requirements
    • 2-4
  3. General Torque Specifications
    • Torque values for various components
    • 2-18
  4. Definition of Units
    • Explanation of units used in the manual
    • 2-18
  5. Lubrication Diagrams
    • Lubrication points and types of lubricants
    • 2-19
  6. Cable Routing Diagram
    • Diagrams showing proper cable routing
    • 2-21

Regular Inspection and Adjustments

  1. Maintenance Intervals
    • Schedule of regular maintenance tasks
    • 3-1
  2. Pre-Operation Inspection and Maintenance
    • Checklist for pre-operation inspection
    • 3-4
  3. Engine
    • Engine maintenance and inspection procedures
    • Air filter, spark plug, valve clearance
    • 3-5
  4. Chassis
    • Chassis inspection and adjustment procedures
    • Suspension, brakes, wheels
    • 3-24
  5. Electrical
    • Electrical system inspection and maintenance
    • Battery, lights, switches
    • 3-46

Engine

  1. Seat, Fuel Tank and Side Covers
    • Removal and installation procedures
    • 4-1
  2. Exhaust Pipe and Silencer
    • Removal, inspection, and installation
    • 4-3
  3. Radiator
    • Inspection, maintenance, and replacement
    • 4-6
  4. Carburetor
    • Disassembly, inspection, and reassembly
    • 4-9
  5. Camshafts
    • Removal, inspection, and installation
    • 4-22
  6. Cylinder Head
    • Removal, inspection, and installation
    • 4-30
  7. Valves and Valve Springs
    • Inspection and replacement procedures
    • 4-34
  8. Cylinder and Piston
    • Removal, inspection, and installation
    • 4-43
  9. Clutch
    • Disassembly, inspection, and reassembly
    • 4-49
  10. Oil Filter, Water Pump and Crankcase Cover (Right)
    • Removal, inspection, and installation
    • 4-56
  11. Balancer
    • Inspection and maintenance
    • 4-63
  12. Oil Pump
    • Inspection and maintenance
    • 4-66
  13. Kick Axle and Shift Shaft
    • Inspection and maintenance
    • 4-70
  14. CDI Magneto
    • Inspection and replacement
    • 4-78
  15. Engine Removal
    • Procedures for engine removal
    • 4-81
  16. Crankcase and Crankshaft
    • Disassembly, inspection, and reassembly
    • 4-86
  17. Transmission, Shift Cam and Shift Fork
    • Inspection and maintenance
    • 4-95

Chassis

  1. Front Wheel and Rear Wheel
    • Removal, inspection, and installation
    • 5-1
  2. Front Brake and Rear Brake
    • Inspection, maintenance, and replacement
    • 5-10
  3. Front Fork
    • Disassembly, inspection, and reassembly
    • 5-26
  4. Handlebar
    • Inspection, adjustment, and replacement
    • 5-43
  5. Steering
    • Inspection, adjustment, and replacement
    • 5-49
  6. Swingarm
    • Inspection, maintenance, and replacement
    • 5-54
  7. Rear Shock Absorber
    • Disassembly, inspection, and reassembly
    • 5-62

Electrical

  1. Electrical Components and Wiring Diagram
    • Overview and diagrams of the electrical system
    • 6-1
  2. Map-Controlled CDI Unit
    • Function and troubleshooting
    • 6-2
  3. Ignition System
    • Inspection and maintenance
    • 6-3
  4. TPS (Throttle Position Sensor) System
    • Function and troubleshooting
    • 6-7

Tuning

  1. Engine
    • Performance tuning and adjustments
    • 7-1
  2. Chassis
    • Suspension and handling adjustments
    • 7-11

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