YZ450F / Yamaha Motor Co., Ltd
- 2006 Yamaha YZ450F
- 2007 Yamaha YZ450F
- 2008 Yamaha YZ450F
- 2009 Yamaha YZ450F
2006-2009 Yamaha YZ450F owner´s service manual
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Yamaha 2006-2009 Yamaha YZ450F owner´s service manual - Technical Specifications
- File Size: 52.07 MB
- File Type: ZIP
- Language: English, French, German
- Pages: Yamaha YZ450F 2006: 650 Pages , Yamaha YZ450 F 2007: 650 Pages , Yamaha YZ450F 2009: 190 Pages ,
- Printable: Yes
- Estimated Download Time: 1.07 Minutes
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Yamaha Models and Parts Covered in this Bike Manual
Yamaha 2006-2009 Yamaha YZ450F owner´s service manual - Complete Manual Information
Table of Contents
General Information
- Description
- Overview of the YZ450F model
- 1-1
- Machine Identification
- Identification number locations
- 1-2
- Important Information
- Precautions and important notices
- 1-3
- Checking of Connection
- Inspecting electrical and mechanical connections
- 1-6
- Special Tools
- List and usage of special tools
- 1-7
- Control Functions
- Detailed description of control functions
- 1-10
- Fuel
- Fuel requirements and refueling instructions
- 1-13
- Starting and Break-In
- Procedures for starting and breaking in a new engine
- 1-14
- Torque-Check Points
- Locations and specifications for torque checks
- 1-18
- Cleaning and Storage
- Cleaning procedures and storage guidelines
- 1-19
Specifications
- General Specifications
- Overall dimensions, weight, and capacities
- 2-1
- Maintenance Specifications
- Detailed maintenance requirements
- 2-4
- General Torque Specifications
- Torque values for various components
- 2-18
- Definition of Units
- Explanation of units used in the manual
- 2-18
- Lubrication Diagrams
- Lubrication points and types of lubricants
- 2-19
- Cable Routing Diagram
- Diagrams showing proper cable routing
- 2-21
Regular Inspection and Adjustments
- Maintenance Intervals
- Schedule of regular maintenance tasks
- 3-1
- Pre-Operation Inspection and Maintenance
- Checklist for pre-operation inspection
- 3-4
- Engine
- Engine maintenance and inspection procedures
- Air filter, spark plug, valve clearance
- 3-5
- Chassis
- Chassis inspection and adjustment procedures
- Suspension, brakes, wheels
- 3-24
- Electrical
- Electrical system inspection and maintenance
- Battery, lights, switches
- 3-46
Engine
- Seat, Fuel Tank and Side Covers
- Removal and installation procedures
- 4-1
- Exhaust Pipe and Silencer
- Removal, inspection, and installation
- 4-3
- Radiator
- Inspection, maintenance, and replacement
- 4-6
- Carburetor
- Disassembly, inspection, and reassembly
- 4-9
- Camshafts
- Removal, inspection, and installation
- 4-22
- Cylinder Head
- Removal, inspection, and installation
- 4-30
- Valves and Valve Springs
- Inspection and replacement procedures
- 4-34
- Cylinder and Piston
- Removal, inspection, and installation
- 4-43
- Clutch
- Disassembly, inspection, and reassembly
- 4-49
- Oil Filter, Water Pump and Crankcase Cover (Right)
- Removal, inspection, and installation
- 4-56
- Balancer
- Inspection and maintenance
- 4-63
- Oil Pump
- Inspection and maintenance
- 4-66
- Kick Axle and Shift Shaft
- Inspection and maintenance
- 4-70
- CDI Magneto
- Inspection and replacement
- 4-78
- Engine Removal
- Procedures for engine removal
- 4-81
- Crankcase and Crankshaft
- Disassembly, inspection, and reassembly
- 4-86
- Transmission, Shift Cam and Shift Fork
- Inspection and maintenance
- 4-95
Chassis
- Front Wheel and Rear Wheel
- Removal, inspection, and installation
- 5-1
- Front Brake and Rear Brake
- Inspection, maintenance, and replacement
- 5-10
- Front Fork
- Disassembly, inspection, and reassembly
- 5-26
- Handlebar
- Inspection, adjustment, and replacement
- 5-43
- Steering
- Inspection, adjustment, and replacement
- 5-49
- Swingarm
- Inspection, maintenance, and replacement
- 5-54
- Rear Shock Absorber
- Disassembly, inspection, and reassembly
- 5-62
Electrical
- Electrical Components and Wiring Diagram
- Overview and diagrams of the electrical system
- 6-1
- Map-Controlled CDI Unit
- Function and troubleshooting
- 6-2
- Ignition System
- Inspection and maintenance
- 6-3
- TPS (Throttle Position Sensor) System
- Function and troubleshooting
- 6-7
Tuning
- Engine
- Performance tuning and adjustments
- 7-1
- Chassis
- Suspension and handling adjustments
- 7-11
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