Honda G150, G200 Engine Service Manual

Documents service procedures for Honda G150 and G200 engines, covering engine assembly, troubleshooting, and maintenance. Includes specs for optimal performance.

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Document Details

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Document Number / Seller:
30166 / Ronald Perez
File Size:
24.17 MB
File Type:
PDF
Language:
English
Printable:
Yes
Estimated Download Time:
0.49 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Car
Brand:
Honda
Reviewed and Approved:
Aug 24, 2025
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Models Covered & Key Technical Specifications

Honda G150, G200 Engine Service Manual: Precision Maintenance & Troubleshooting Guide

Official Honda G150, G200 Engine Service Manual - Precision Maintenance & Troubleshooting Guide | Honda Engine Library

  • Nominal Heat Tolerance: 14 N·m (144 kg-cm, 10.4 ft-lb) signifies the maximum torque specification for the G150.
  • Principal Output Performance: 2.6 kW (3.5 HP) at 3600 RPM delivers peak operational power for the G150 engine.
  • Rated Mass Specs: 197 cm³ (12.0 cu.in) defines the total displacement capacity for the G200 engine.
  • Technical Output Performance: 3.7 kW (5.0 HP) at 3600 RPM indicates the maximum horsepower for the G200 engine.
  • Standard Output Performance: 420 g/kWh fuel consumption ensures efficient operation for the G150.
  • Defined Operating Temps: Forced air cooling supports optimal thermal management for both G150 and G200 engines.

Professional Workshop Service Manual & Technical Specifications

Honda G150, G200 Engine Service Manual: Precision Maintenance & Troubleshooting Guide

Maintenance-Category: G150/G200 Engines // Technical-Scope: Engine Specifications & Repair Procedures / Engine Logic // Maintenance-Category: Honda Service Data.

Specification Rating Architecture
Displacement 144 cm³ (G150) / 197 cm³ (G200) Engine Component
Max. Horsepower 2.6 kW @ 3600 rpm (G150) / 3.7 kW @ 3600 rpm (G200) Power Output Capabilities
Max. Torque 7 N·m (G150) / 10 N·m (G200) Rotational Force Capabilities
Cooling System Forced Air Cooling Thermal Management
Ignition System Breaker Point / CDI Ignition Control

The manual presents information on various systems and procedures for Honda G150 and G200 engines. It includes detailed specifications, maintenance schedules, and troubleshooting charts to assist in the upkeep and repair of these engines.

Inspection and Adjustment Procedures

This section documents the systematic approach to inspecting and adjusting critical engine components such as the carburetor, ignition system, and valve clearances. It outlines the steps required to ensure optimal performance and longevity.

Engine Assembly and Disassembly

Guidance is provided for the complete disassembly and reassembly of engine components, including the cylinder head, crankshaft, camshaft, and pistons. Detailed diagrams illustrate the correct procedure for each part.

Maintenance Standards and Specifications

The manual details specific maintenance standards and specifications, including torque values for critical fasteners and clearances for various engine parts. This ensures that repairs are conducted to manufacturer standards.

Documents torque specifications for engine components to ensure proper rotational loosening prevention.

FAQ

Assess the **critical** calibration settings for optimal engine performance? keyboard_arrow_down

0.7 mm (0.028 in) is the finished seat width specification for valve reconditioning, ensuring proper valve seating for the G150 engine.

What components have **required** clearance measurements? keyboard_arrow_down

0.06-0.11 mm (0.002-0.004 in) is the standard valve clearance for intake valves on G150/G1556007 engines, crucial for proper operation.

Confirm the **specified** torque specifications for engine assembly? keyboard_arrow_down

12-16 N·m (120-160 kg-cm, 8.7-11.6 ft-lb) is the specified torque for the 6mm CT bolt used in engine assembly, ensuring secure component attachment.

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