Honda GC160 Engine Service Manual

Honda GC160 engine technical guide for diagnostics, removal, and maintenance of carburetor, ignition system, and more. Includes specifications and troubleshooting. Part #: 61SV400

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Document Details

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Document Number / Seller:
30167 / Amanda Peterson
File Size:
16.46 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
May 25, 2025

Models Covered & Key Technical Specifications

Honda GC160 Engine Service Manual - Comprehensive Diagnostics & Maintenance This manual covers diagnostics, removal sequences, and maintenance for the Honda GC160 engine. It includes carburetor adjustments, ignition system checks, and more.

  • Documented Specifications: 3.4 kW is the maximum net power output according to SAE J1349 specifications.
  • Calibrated Cooling Specs: Forced-air cooling system indicates the operational temperature management.
  • Maximum Print Rate: 0.58 L (0.61 US qt) defines the engine oil capacity requirement.
  • System Load Capacity: 160 cm³ (9.8 cu-in) is the engine displacement for standard operation.
  • Principal Technical Documentation: 8.5:1 compression ratio is designed for optimal fuel-air mixture.
  • System System: The ignition timing is set at 20° B. T. D. C. Baseline.

Professional Workshop Service Manual & Technical Specifications

Honda GC160 Engine Service Manual: Comprehensive Diagnostics & Maintenance

Engine-Type: Gasoline // Service-Level: Shop Manual / Reference Data // Engine-Type: Air-Cooled, 4-Stroke

Assessment-Parameter Technical-Path Context
Engine Specifications 1. Specifications Detailed measurements and operating parameters
Dimensions and Weights 2. Dimensions and Weights Physical measurements and weight data
Performance Curves 3. Performance Curves Engine speed vs. power and torque graphs
Troubleshooting Troubleshooting Symptom-based diagnostic flowcharts
Maintenance Schedule Maintenance Schedule Recommended service intervals and checks

Featuring a modular arrangement of diagnostic procedures, maintenance schedules, and technical specifications. This manual details procedures for engine disassembly and reassembly, including the carburetor, ignition system, and fuel system. It covers important component checks, adjustments, and replacement procedures.

Torque specifications are documented for critical fasteners to ensure proper rotational loosening prevention. Information on special tools required for servicing is also included.

FAQ

Reference the **special** tool requirements for carburetor float level inspection. keyboard_arrow_down

The 07701-0010000 float level gauge is required for carburetor float level inspection.

What are the **essential** electrical values for ignition coil resistance? keyboard_arrow_down

The primary coil resistance is 1.0 – 1.2 Ω, and the secondary coil resistance is 10.6–12.8 kΩ.

Specify the **correct** valve clearance settings for intake and exhaust. keyboard_arrow_down

0.15 ± 0.04 mm is the standard valve clearance for the intake valve (cold), and 0.20 ± 0.04 mm for the exhaust valve (cold).

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Reviews (2)

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New
The troubleshooting section saved me a lot of time. Support was very responsive when I had questions. Overall, a professional service manual that every Honda GC160 owner should have!
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New
This manual is incredibly detailed and made my maintenance tasks a breeze. The download process was smooth, and I received the link almost instantly. Highly recommend!