STIHL 070, 070AV, 090, 090AV & 090G Chain Saw Service Manual

Technician-level documentation for STIHL 070, 070AV, 090, 090AV, 090G chain saws. Features repairs, specifications, and maintenance for engine, clutch, and carburetor. Publication 11061109.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Stihl Models Covered & Key Technical Specifications

Models: STIHL 070, STIHL 070AV, STIHL 090, STIHL 090AV, STIHL 090G
Build Years: 1969
Serial Numbers: Machine numbers 1 163 000 and higher (070, 070AV, 090, 090AV); Machine numbers 1 302 500 and higher (090G)
Technical Data:

  • Engine: Single cylinder, two-stroke
  • Displacement: 106 cm³ (070, 090, 090G), 137 cm³ (090, 090AV)
  • Compression ratio: 9.5:1
  • Max. engine speed: 8000 r.p.m.
  • Idle speed: 2000 r.p.m. (070, 070AV), 1800 r.p.m. (090, 090AV, 090G)
  • Crankshaft: Two-part, drop forged
  • Clutch engagement speed: 2600 r.p.m. (070, 070AV), 2500 r.p.m. (090, 090AV, 090G)
  • Chain speed: 16.7 m/s (0.404 inch pitch), 17.8 m/s (1/2 inch pitch)
Technical Specifications
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Document Number / Seller:
30203 / Lisa Morales
File Size:
11.11 MB
File Type:
PDF
Language:
English
Pages:
289
Printable:
Yes
Category:
Chainsaw
Last updated / verified
Apr 30, 2025

Stihl Manual Features & Content Preview

Technical Scope for STIHL 070 and 090 Series

  • Covers 1969 STIHL 070, 070AV, 090, 090AV, and 090G chain saws including specific engine variants for the 1106 and 1109 platform models
  • Official OEM publication dated April 1969, referenced for specific machine numbers 1 163 000 and 1 302 500
  • Contains 12 exploded-view parts diagrams and comprehensive torque specification tables for critical engine components
  • Delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • This 1969 publication is the authoritative baseline for the documented serial number range, providing necessary assembly details for the primary 070 and 090 engine configurations

Component and System Documentation

The 1969 STIHL 070 and 090 service manual documents the technical assembly and maintenance requirements for the professional-grade chain saw lineup. Chapters include engine specifications, clutch drive assembly, carburetor adjustment, ignition timing procedures, and the oil pump design for the 090G transmission variant. Every major system is detailed through descriptive parts lists and mechanical layout summaries that identify the build sequence and component relationships for the 070, 090, and 090G series.

Engine and Maintenance Specifications

The manual lists critical maintenance data including tightening torques, fuel mixture ratios, and ignition system reference values. Cylinder head bolts are tightened to 27 Nm. Crankshaft nut torque is specified at 45 Nm. Ignition timing is set at 2.8–3.2 mm before T.D.C. Fuel mixture for the STIHL 070 and 090 is documented at a 1:40 ratio for official oil products. Consult what an OEM service publication covers for structured guidance on the included assembly diagrams and technical data. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 289-page STIHL OEM service manual covering the 1969 STIHL 070, 070AV, 090, 090AV, and 090G, documenting engine, clutch, ignition, carburetor, and chain lubrication systems for the 1106 and 1109 machine series.

Manual FAQ, Purchase & Download Details

What technical specification data is available for the STIHL 070 and 090 series in this manual? keyboard_arrow_down

Document contains detailed specification tables covering displacement, bore, stroke, and maximum engine speed. It also provides reference ranges for tightening torques, spark plug gaps, and compression ratios for these specific chain saw models.

Is there documentation covering the major system components such as the oil pump, fuel system, and ignition components? keyboard_arrow_down

Yes, the manual includes dedicated chapters that outline the design and operation of the ignition system, carburetor, oil pump, and rewind starter for the covered models.

Are there exploded views or assembly diagrams available to help visualize the internal component arrangement? keyboard_arrow_down

Document includes various illustrations and exploded views that show the internal assembly of systems like the oil pump and ignition components. These visual aids are designed to help users understand the layout and relationship of parts as presented in the service manual.

Which section lists the tightening torque specifications for engine screws and bolts? keyboard_arrow_down

Specifications chapter includes a dedicated table that lists tightening torque values for various fasteners, including crankcase screws, nuts, and spark plugs.

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