2000-2004 Yamaha Outboard Motor Service Manual
This service manual covers the Yamaha Outboard Motor for the years 2000-2004. It includes detailed procedures and specifications for models LZ150TXRA, Z150PETO, and more. PN 68L281977100.
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Models Covered & Key Technical Specifications
Yamaha Outboard Service Manual: 2000-2004 LZ150TXRA, Z150PETO, LZ150PETO, Z150QETO, Z175GETO, Z175HETO, Z175TR, VZ150TR, VZ175TR, Z200NETO, Z200TR, LZ200TR, LZ200NETO (68L281977100) - Official Factory Service & Repair Manual
This comprehensive manual provides essential service information for your Yamaha outboard. | Series Outboard Engine Dossier.
- Technical Data: Engine displacement of 2,596 cc (158.4 cu. in) indicates the motor's core power specifications.
- Performance Metrics: A maximum output of 110.3 kW (150 hp) at 5,000 RPM is achieved through its V6 configuration.
- Fueling System: Features an electronic fuel injection system with sequential injection for optimal fuel delivery.
- Ignition System: Utilizes a microcomputer for precise ignition control across all cylinders.
- Engine Specifications: Bore and stroke are measured at 90.0 x 68.0 mm (3.54 x 2.68 in), defining the engine's fundamental operating parameters.
- Lubrication Details: Requires YAMALUBE 2-stroke outboard oil or equivalent, with a specific gear oil type of Hypoid SAE 90.
Professional Workshop Service Manual & Technical Specifications
Yamaha Outboard Service Manual: 2000-2004 LZ150TXRA, Z150PETO, LZ150PETO, Z150QETO, Z175GETO, Z175HETO, Z175TR, VZ150TR, VZ175TR, Z200NETO, Z200TR, LZ200TR, LZ200NETO (68L281977100) - Official Factory Service & Repair Manual
Model-Designation: LZ150TXRA, Z150PETO, LZ150PETO, Z150QETO, Z175GETO, Z175HETO, Z175TR, VZ150TR, VZ175TR, Z200NETO, Z200TR, LZ200TR, LZ200NETO // Performance-Values: 2 stroke - V, 6 cylinders // Model-Designation: Z150TR, LZ150TR, VZ150TR, Z175TR, VZ175TR, Z200TR, LZ200TR
| Item | Worldwide | Unit | Z150PETO | LZ150PETO | Z150QETO | Z175GETO | Z175HETO | Z200NETO | LZ200NETO |
|---|---|---|---|---|---|---|---|---|---|
| USA | Z150TR | LZ150TR | VZ150TR | Z175TR | VZ175TR | Z200TR | LZ200TR | ||
| Canada | Z150TR | -- | VZ150TR | -- | VZ175TR | Z200TR | -- | ||
| DIMENSION | |||||||||
| Overall length | mm (in) | 792 (31.2) | 792 (31.2) | ||||||
| Overall width | mm (in) | 554 (21.8) | 554 (21.8) | ||||||
| Overall height (L) | mm (in) | 1,655 (65.2) | -- | 1,693 (66.7) | -- | -- | -- | -- | |
| (X) | mm (in) | 1,782 (70.2) | -- | -- | -- | -- | -- | -- | |
| WEIGHT | |||||||||
| (with aluminum propeller) (L) | kg (lb) | 214 (472) | -- | 215 (474) | -- | -- | -- | -- | |
| (X) | kg (lb) | 218 (481) | -- | -- | -- | -- | -- | -- | |
| (with stainless steel propeller) (L) | kg (lb) | 216 (476) | -- | 217 (478) | -- | -- | -- | -- | |
| (X) | kg (lb) | 222 (489) | -- | -- | -- | -- | -- | -- | |
| PERFORMANCE | |||||||||
| Maximum output (ISO) | kW (hp) @ 5,000 r/min | 110.3 (150) | 110.3 (150) | 128.7 (175) | 147.1 (200) | ||||
| Full throttle operating range | r/min | 4,500 - 5,500 | 4,500 - 5,500 | 4,500 - 5,500 | 4,500 - 5,500 | ||||
| Maximum fuel consumption | L (US gal, Imp gal)/hr @ 5,500 r/min | 55.0 (14.5, 12.1) | 55.0 (14.5, 12.1) | 64.0 (16.9, 14.1) | 68.0 (18.0, 15.0) | ||||
| POWER UNIT | |||||||||
| Type | 2 stroke - V | 2 stroke - V | 2 stroke - V | 2 stroke - V | |||||
| Number of cylinders | 6 | 6 | 6 | 6 | |||||
| Displacement | cm3 (cu. in) | 2,596 (158.4) | 2,596 (158.4) | 2,596 (158.4) | 2,596 (158.4) | ||||
| Bore × stroke | mm (in) | 90.0 × 68.0 (3.54 × 2.68) | 90.0 × 68.0 (3.54 × 2.68) | 90.0 x 68.0 (3.54 x 2.68) | 90.0 x 68.0 (3.54 x 2.68) | ||||
| Compression ratio | Cylinders #1 - #4:6.7 Cylinders #5 - #6:6.4 | Cylinders #1 - #4:6.7 Cylinders #5 - #6:6.4 | Cylinders #1 - #4:6.5 Cylinders #5 - #6:6.1 | Cylinders #1 - #4:6.3 Cylinders #5 - #6:6.0 | |||||
| Compression pressure* | kPa (kgf/cm2, psi) | 650 (6.5, 92) | 650 (6.5, 92) | 650 (6.5, 92) | 650 (6.5, 92) |
The document is partitioned into several sections for ease of access and understanding.
Introduction
This manual provides an overview of the key systems and components of the Yamaha Outboard Motor, covering essential service, repair, and maintenance procedures.
Power Unit Systems
Carefully requiring detailed information on the power unit, including cylinder specifications, piston dimensions, and crankshaft runout limits, ensures proper assembly and calibration.
Fuel and Oil Systems
Verification procedures are included for the fuel system, covering fuel pressure checks, fuel pump oil levels, and fuel line integrity.
Drive Unit Components
The document includes coverage of the drive unit, focusing on gear backlash, propeller shaft housing, and drive shaft assembly.
Electrical System Checks
Special procedures are addressed for the electrical system, detailing component analysis, voltage measurements, and resistance checks for optimal performance. The manual documents torque specifications for various components to ensure proper seal compression uniformity.
- Design Power Framework: 1200 dpi establishes the maximum print output resolution Architecture.
- Advanced Operating Temps: For optimal operation, 15-30C defines the environmental limit Framework.
- Technical Cycle Rate: 25 ppm -- signifies the core processing throughput Threshold.
- Standard Package Size: The formatter board requires 64 MB for standard operation Logic.
- Principal Moment Values: Maximum throughput reaches 25 ppm Parameters.
- Key Current Rating: The core speed performance is measured at 450 W Topology.
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