2000-2004 Yamaha Outboard Motor Service Manual

This service manual covers the Yamaha Outboard Motor for the years 2000-2004. It includes detailed procedures and specifications for models LZ150TXRA, Z150PETO, and more. PN 68L281977100.

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Document Details

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Document Number / Seller:
30311 / Rebecca Collins
File Size:
18.77 MB
File Type:
PDF
Language:
English, French
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Aug 19, 2025

Models Covered & Key Technical Specifications

Yamaha Outboard Service Manual: 2000-2004 LZ150TXRA, Z150PETO, LZ150PETO, Z150QETO, Z175GETO, Z175HETO, Z175TR, VZ150TR, VZ175TR, Z200NETO, Z200TR, LZ200TR, LZ200NETO (68L281977100) - Official Factory Service & Repair Manual

This comprehensive manual provides essential service information for your Yamaha outboard. | Series Outboard Engine Dossier.

  • Technical Data: Engine displacement of 2,596 cc (158.4 cu. in) indicates the motor's core power specifications.
  • Performance Metrics: A maximum output of 110.3 kW (150 hp) at 5,000 RPM is achieved through its V6 configuration.
  • Fueling System: Features an electronic fuel injection system with sequential injection for optimal fuel delivery.
  • Ignition System: Utilizes a microcomputer for precise ignition control across all cylinders.
  • Engine Specifications: Bore and stroke are measured at 90.0 x 68.0 mm (3.54 x 2.68 in), defining the engine's fundamental operating parameters.
  • Lubrication Details: Requires YAMALUBE 2-stroke outboard oil or equivalent, with a specific gear oil type of Hypoid SAE 90.

Professional Workshop Service Manual & Technical Specifications

Yamaha Outboard Service Manual: 2000-2004 LZ150TXRA, Z150PETO, LZ150PETO, Z150QETO, Z175GETO, Z175HETO, Z175TR, VZ150TR, VZ175TR, Z200NETO, Z200TR, LZ200TR, LZ200NETO (68L281977100) - Official Factory Service & Repair Manual

Model-Designation: LZ150TXRA, Z150PETO, LZ150PETO, Z150QETO, Z175GETO, Z175HETO, Z175TR, VZ150TR, VZ175TR, Z200NETO, Z200TR, LZ200TR, LZ200NETO // Performance-Values: 2 stroke - V, 6 cylinders // Model-Designation: Z150TR, LZ150TR, VZ150TR, Z175TR, VZ175TR, Z200TR, LZ200TR

Item Worldwide Unit Z150PETO LZ150PETO Z150QETO Z175GETO Z175HETO Z200NETO LZ200NETO
USA Z150TR LZ150TR VZ150TR Z175TR VZ175TR Z200TR LZ200TR
Canada Z150TR -- VZ150TR -- VZ175TR Z200TR --
DIMENSION
Overall length mm (in) 792 (31.2) 792 (31.2)
Overall width mm (in) 554 (21.8) 554 (21.8)
Overall height (L) mm (in) 1,655 (65.2) -- 1,693 (66.7) -- -- -- --
(X) mm (in) 1,782 (70.2) -- -- -- -- -- --
WEIGHT
(with aluminum propeller) (L) kg (lb) 214 (472) -- 215 (474) -- -- -- --
(X) kg (lb) 218 (481) -- -- -- -- -- --
(with stainless steel propeller) (L) kg (lb) 216 (476) -- 217 (478) -- -- -- --
(X) kg (lb) 222 (489) -- -- -- -- -- --
PERFORMANCE
Maximum output (ISO) kW (hp) @ 5,000 r/min 110.3 (150) 110.3 (150) 128.7 (175) 147.1 (200)
Full throttle operating range r/min 4,500 - 5,500 4,500 - 5,500 4,500 - 5,500 4,500 - 5,500
Maximum fuel consumption L (US gal, Imp gal)/hr @ 5,500 r/min 55.0 (14.5, 12.1) 55.0 (14.5, 12.1) 64.0 (16.9, 14.1) 68.0 (18.0, 15.0)
POWER UNIT
Type 2 stroke - V 2 stroke - V 2 stroke - V 2 stroke - V
Number of cylinders 6 6 6 6
Displacement cm3 (cu. in) 2,596 (158.4) 2,596 (158.4) 2,596 (158.4) 2,596 (158.4)
Bore × stroke mm (in) 90.0 × 68.0 (3.54 × 2.68) 90.0 × 68.0 (3.54 × 2.68) 90.0 x 68.0 (3.54 x 2.68) 90.0 x 68.0 (3.54 x 2.68)
Compression ratio Cylinders #1 - #4:6.7 Cylinders #5 - #6:6.4 Cylinders #1 - #4:6.7 Cylinders #5 - #6:6.4 Cylinders #1 - #4:6.5 Cylinders #5 - #6:6.1 Cylinders #1 - #4:6.3 Cylinders #5 - #6:6.0
Compression pressure* kPa (kgf/cm2, psi) 650 (6.5, 92) 650 (6.5, 92) 650 (6.5, 92) 650 (6.5, 92)

The document is partitioned into several sections for ease of access and understanding.

Introduction

This manual provides an overview of the key systems and components of the Yamaha Outboard Motor, covering essential service, repair, and maintenance procedures.

Power Unit Systems

Carefully requiring detailed information on the power unit, including cylinder specifications, piston dimensions, and crankshaft runout limits, ensures proper assembly and calibration.

Fuel and Oil Systems

Verification procedures are included for the fuel system, covering fuel pressure checks, fuel pump oil levels, and fuel line integrity.

Drive Unit Components

The document includes coverage of the drive unit, focusing on gear backlash, propeller shaft housing, and drive shaft assembly.

Electrical System Checks

Special procedures are addressed for the electrical system, detailing component analysis, voltage measurements, and resistance checks for optimal performance. The manual documents torque specifications for various components to ensure proper seal compression uniformity.

  • Design Power Framework: 1200 dpi establishes the maximum print output resolution Architecture.
  • Advanced Operating Temps: For optimal operation, 15-30C defines the environmental limit Framework.
  • Technical Cycle Rate: 25 ppm -- signifies the core processing throughput Threshold.
  • Standard Package Size: The formatter board requires 64 MB for standard operation Logic.
  • Principal Moment Values: Maximum throughput reaches 25 ppm Parameters.
  • Key Current Rating: The core speed performance is measured at 450 W Topology.

FAQ

What **essential** testing parameters are outlined for ignition system components? keyboard_arrow_down

BTDC 3° at idling speed (700 RPM) and BTDC 4° at 5,500 RPM are the critical ignition timing parameters specified for the #1 cylinder.

Check the **correct** procedure for measuring fuel pressure. keyboard_arrow_down

280 - 360 kPa (2.8 - 3.6 kgf/cm2, 39.8 - 51.2 psi) is the specified fuel pressure range that needs to be verified using a fuel pressure gauge.

What does the **documented** fluid capacity requirements state for the tilt system? keyboard_arrow_down

ATF Dexron II is the specified fluid for the tilt and assist system, with the reservoir requiring specific fill levels at "OFF" and "ON" positions.

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This manual is a must-have for anyone working on the Yamaha LZ150TXRA. The detailed maintenance procedures and troubleshooting tips are invaluable. The download process was smooth, and I received the link quickly after purchase. Highly recommend!