2004 Yamaha Marine 160 Outboard Motor 6V, 8V Service Manual

Documents Yamaha Marine 160 outboard motor 6V, 8V service procedures. This manual, LIT-18616-01-64, details maintenance, troubleshooting, and repair for your engine.

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Document Details

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Document Number / Seller:
27492 / Joshua Young
File Size:
373.02 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
May 6, 2025

Models Covered & Key Technical Specifications

Expert Troubleshooting Installation Manual: Outboard Motor Genuine Manual for Yamaha outboard marine 2004: 160, 6V, 8V Engineering-Archive Yamaha Marine 160 (LIT-18616-01-64) | 2004 Module.

  • General Information: For overall engine specifications, 25 BTDC defines the ignition timing specification Framework.
  • Defined Climate Specs: For optimal operation, 15-30C dictates the environmental limit Protocol.
  • Principal Heat Dissipation: 450 W -- signifies the active cooling system consumption Bounds.
  • Advanced Scan Resolution: The formatter board requires 64 MB for standard operation Topology.
  • General Generation Capacity: Maximum throughput reaches 25 ppm Architecture.
  • Key Linear Velocity: For basic engine function, 1260 rpm is established at the maximum operational speed Margin.

Professional Workshop Service Manual & Technical Specifications

Expert Troubleshooting Installation Manual: Outboard Motor Genuine Manual for Yamaha outboard marine 2004: 160, 6V, 8V Engineering-Archive

Assembly-Group: 2004 Yamaha Marine 160 outboard motor 6V, 8V // Technical-Benchmarks: Outboard Motor / Marine Logic // Assembly-Group: LIT-18616-01-64.

Performance-Element Operational-Logic Architecture
Basic Specs Manual 2004
Key Components Ignition System Fuel System
Troubleshooting Electrical Engine

Technical units are distributed across the following sections:

Outboard Motor Manual: Yamaha Marine 160 2004 Service Manual

Alignment specifications are included for engine components and systems. Reference data is included for maintenance schedules and periodic inspections. This manual covers exploded diagrams and removal/installation charts. Diagnostic procedures are covered for common issues. Wiring diagrams are provided for electrical systems. The document details procedures for the Power Unit, Lower Unit, Bracket Unit, and Electrical System. It documents torque specifications for engine and gear case fasteners to ensure proper gasket seal integrity.

General Manual: Yamaha Marine 160 2004 Service Manual

Alignment specifications are included for engine components and systems. Reference data is included for maintenance schedules and periodic inspections. This manual covers exploded diagrams and removal/installation charts. Diagnostic procedures are covered for common issues. Wiring diagrams are provided for electrical systems. The document details procedures for the Power Unit, Lower Unit, Bracket Unit, and Electrical System. It documents torque specifications for engine and gear case fasteners to ensure proper gasket seal integrity.

FAQ

What **essential** testing parameters are listed for the ignition system? keyboard_arrow_down

10 Ω is the specified resistance for the primary ignition coil, with a specification of 0.25 - 0.35 Ω at 20°C (68°F) for the secondary coil.

Check the **correct** diagnostic procedures for a no-spark condition. keyboard_arrow_down

Refer to page 9-2 for troubleshooting steps related to engine and related parts, specifically checking the spark plug for incorrect gap, deposits, or if it's dirty/oily/burnt.

What does the **documented** fluid capacity requirements state? keyboard_arrow_down

370 cm³ (12.5 US oz, 13.02 Imp oz) is the specified capacity for the Hypoid gear oil (SAE #90) in the lower unit.

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Reviews (2)

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New
This service manual is incredibly detailed and well-organized. The download process was smooth, and I received the link almost instantly. Highly recommend for anyone needing to maintain their Yamaha outboard!
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New
The manual covers everything from general info to troubleshooting. I appreciated the quick response from support when I had a question. It made the whole experience pleasant. Definitely worth the investment!