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2004 Yamaha Marine 160 outboard motor 6V, 8V service manual Preview image 1

2004 Yamaha Marine 160 outboard motor 6V, 8V service manual Preview image 2

2004 Yamaha Marine 160 outboard motor 6V, 8V service manual Preview image 3

2004 Yamaha Marine 160 outboard motor 6V, 8V service manual Preview image 4

2004 Yamaha Marine 160 outboard motor 6V, 8V service manual

Models covered in this manual:

2004 Yamaha Marine 160 outboard motor

2004 160 6V

2004 160 8V

Year / Model / Service Manual	2004	115TLRCT-18616-02-72
2004	115TXRCT-18616-02-72
2004	130TLRCT-18616-02-72
2004	130TXRCT-18616-02-72
2004	150TXRCT-18616-02-73
2004	15MSHCT-18616-02-59
2004	25MSHCT-18616-01-66
2004	40TLRCT-18616-02-65
2004	50TLRCT-18616-02-65
2004	60TLRCT-18616-02-66
2004	70TLRCT-18616-02-66
2004	8MLHCT-18616-01-64
2004	8MSHCT-18616-01-64
2004	9.9MSHCT-18616-02-59
2004	90TLRCT-18616-02-66
2004X150TLRCT-18616-02-80
2004F115TJRCT-18616-JD-15
2004F115TLRCT-18616-02-71
2004F115TXRCT-18616-02-71
2004F150TLRCT-18616-02-51

File specifications

File size: 373.02 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 7.64 Minutes

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Product Information

General Information

Specifications
Model Identification
Serial Number Location

Maintenance

Maintenance Schedule
Pre-Operation Check
Periodic Maintenance
Lubrication Points
Maintenance Procedures

Fuel System

Fuel System Components
Fuel Pump
Carburetor
Fuel Line and Filter
Fuel System Inspection and Repair

Power Unit

Power Unit Components
Power Unit Removal and Installation
Cylinder Head
Pistons and Rings
Crankshaft and Bearings

Lower Unit

Lower Unit Components
Gear Case
Propeller Shaft
Water Pump
Lower Unit Inspection and Repair

Electrical System

Electrical System Components
Ignition System
Charging System
Battery
Electrical System Inspection and Repair

Steering System

Steering System Components
Steering Control
Tiller Handle
Steering System Inspection and Repair

Cooling System

Cooling System Components
Thermostat
Water Pump
Cooling System Inspection and Repair

Control System

Throttle and Shift Control
Control Cables
Control System Inspection and Repair

Trim and Tilt System

Trim and Tilt Components
Manual Tilt Mechanism
Power Tilt and Trim
Trim and Tilt System Inspection and Repair

Engine Overhaul

Disassembly Procedures
Inspection and Measurement
Reassembly Procedures
Engine Specifications

Troubleshooting

Troubleshooting Procedures
Common Engine Issues
Electrical System Issues
Fuel System Issues
Cooling System Issues

Wiring Diagrams

Wiring Diagram for 6V
Wiring Diagram for 8V

Appendix

Special Tools
Torque Specifications
Conversion Tables
Service Data

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