2007 KTM 450 SX-F, 505 SX-F Repair Manual

Technical reference for the 2007 KTM 450 SX-F and 505 SX-F models. Includes detailed procedures for engine and chassis service. Part Number 3.206.029-E.

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Document Details

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Document Number / Seller:
30338 / Steven Brown
File Size:
7.21 MB
File Type:
PDF
Language:
English, German, Italian, Spanish, French
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
Jun 19, 2025

Models Covered & Key Technical Specifications

KTM 450 SX-F / 505 SX-F (3.206.029-E) - 2007

Covers 450 SX-F and 505 SX-F models | Engine Service Suite

  • Engine Type: Liquid-cooled, 1-cylinder, 4-stroke Otto engine signifies advanced power.
  • Displacement: 449.3 ccm for the 450 SX-F / 450 SXS-F and 477.5 ccm for the 505 SX-F establishes engine capacity.
  • Bore / Stroke: 97 / 60.8 mm (450) and 100 / 60.8 mm (505) define the core dimensions.
  • Fuel System: Requires unleaded premium fuel with at least RON 95 for optimal performance.
  • Ignition System: Breakerless DC-CDI system with digital timing ensures reliable spark.
  • Cooling System: Liquid-cooled with permanent circulation through a water pump maintains optimal operating temperature.

Professional Workshop Service Manual & Technical Specifications

Definitive KTM Technical Manual: KTM 450/505 SX-F 2007 - Comprehensive Service & Repair Manual for Dual SX-F Models Service-Catalog

Serial-Range: 2007 // Engine-Type: 4-stroke Otto engine / Motorcycles // Serial-Range: N/A

Metric Rating Framework
Design Liquid-cooled, 1-cylinder, 4-stroke Otto engine Engine Architecture
Displacement 449.3 ccm (450) / 477.5 ccm (505) Engine Capacity
Bore / Stroke 97 / 60.8 mm (450) / 100 / 60.8 mm (505) Core Engine Dimensions
Fuel Unleaded premium fuel (min. RON 95) Fuel Specification
Ignition Breakerless DC-CDI Ignition System Type

Technical content addresses engine and chassis service, including disassembly, assembly, and maintenance procedures. The manual details specific component servicing and troubleshooting.

Engine:

This section covers engine servicing, including disassembly, assembly, and maintenance of individual components like the crankshaft, pistons, cylinders, camshafts, and timing chain.

Carburetor:

Details on carburetor disassembly, assembly, adjustment, and troubleshooting are provided, focusing on the Keihin FCR-MX series.

Electrical System:

Covers ignition system troubleshooting, battery maintenance, charging, and checking electrical components.

Troubleshooting:

Provides a systematic approach to diagnosing and resolving common engine and electrical issues.

Technical Specifications:

Includes detailed specifications for engine and chassis components, mounting clearances, and tightening torques to ensure proper assembly and performance.

documents torque specifications for engine components to ensure proper bearing preload accuracy.

FAQ

Assess the **critical** calibration settings for the ignition system. keyboard_arrow_down

200 volts +/- 10 volt is the setpoint value for the primary voltage measurement of the ignition coil control, ensuring proper spark generation.

What components require **required** clearance measurements? keyboard_arrow_down

0.029 mm - 0.053 mm is the radial clearance for the camshaft friction bearing, with a wear limit of 0.055 mm, ensuring smooth camshaft operation.

Confirm the **specified** torque specifications for engine assembly. keyboard_arrow_down

60 Nm is the specified torque for the primary gear and freewheel hub nut, ensuring secure component attachment.

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Reviews (4)

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Rated 4 out of 5 stars
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Rated 4 out of 5 stars
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This repair manual is a game changer! The instructions are clear and the illustrations make it easy to follow. Highly recommend it for any DIY enthusiast!
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I found everything I needed in this manual. The troubleshooting guide is especially useful. Great resource for my 2007 KTM!