Yamaha 50G, 60F, 70B, 75C, 90A Outboard Motor Service Manual

Get your Yamaha outboard running like new with this comprehensive service and repair manual, covering models 50G, 60F, 70B, 75C, 90A. Ref: 6H2-28197-Z9-11.

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Document Details

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Document Number / Seller:
30374 / Ronald Rodriguez
File Size:
7.09 MB
File Type:
PDF
Language:
English
Pages:
204
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Oct 4, 2025

Models Covered & Key Technical Specifications

Yamaha 50G, 60F, 70B, 75C, 90A Outboard Motor Service Manual: Comprehensive Repair & Information-Suite

Covers models 50G, 60F, 70B, 75C, 90A; Covers multiple transom heights & weights; Features diagnostic flowcharts & procedures; Includes exploded diagrams & parts lists; Part Number: 6H2-28197-Z9-11.

  • General Specifications: Covers overall dimensions, weight, full throttle speed range, and engine type for 50-90 HP models.
  • Maintenance Specifications: Details engine, electrical, and dimensional specifications crucial for upkeep.
  • Tightening Torque: Provides specific torque values for various engine and component assemblies.
  • Trouble Analysis: Offers a chart to diagnose issues based on symptoms and relative parts.
  • Wiring Diagrams: Includes diagrams for 50-70 HP and 75-90 HP models, detailing electrical component connections.
  • Exploded Diagrams: Features detailed visual breakdowns of major components like the Power Unit, Lower Unit, and Bracket Unit.

Professional Workshop Service Manual & Technical Specifications

Definitive Workshop Manual: Yamaha Outboard Shop-Grade 50G, 60F, 70B, 75C, 90A Service & Repair Manual Information-Suite

Coverage-Scope: Complete service, repair, and maintenance procedures for Yamaha Outboard motors 50G, 60F, 70B, 75C, 90A series. // Conceptual-Layout: Organized into 9 chapters covering General Information, Specifications, Periodic Inspection, Fuel System, Power Unit, Lower Unit, Bracket Unit, Electrical Systems, and Trouble Analysis. // System-Coverage: Covers electrical systems, fuel systems, power units, lower units, bracket units, and troubleshooting for all listed models.

Assessment-Element Parameters Calibration-Data
Engine Type 2-Stroke L Verified
Cylinders 3 Confirmed
Total Displacement 849 cm3 (51.8 cu in) Standardized
Bore x Stroke 72.0 x 69.5 mm (2.83 x 2.74 in) Calibrated
Compression Ratio 6.33 Baseline Data
Intake System Reed Valve Verified

Diagnostic procedures address troubleshooting common issues found in Yamaha outboard motors. Refer to exploded diagrams for component identification and assembly. Torque specifications are documented for flange face sealing to ensure proper installation. Maintenance schedules provide guidance for regular upkeep.

Maintenance Schedule and Procedures: This manual meticulously details the periodic maintenance schedule, covering items such as the anode, battery, carburetor, fuel system components, gear oil, and ignition timing. Specific procedures for adjusting idle speed, ignition timing, and throttle control links are provided.

Power Unit and Lower Unit Service: In-depth instructions are given for the disassembly, inspection, assembly, and adjustment of the power unit and lower unit components, including the crankshaft, pistons, rings, connecting rods, and gears. Detailed guidance on shim selection for proper gear backlash is included.

Electrical Systems and Troubleshooting: The electrical systems chapter provides comprehensive wiring diagrams, component identification, and analysis procedures for the ignition system, charging system, starter motor, and power trim and tilt system. A trouble analysis chart helps diagnose and resolve common operational issues.

FAQ

Calculate the **precise** pressure specifications for the trim and tilt system? keyboard_arrow_down

2,100 ~ 3,700 kPa (21 ~ 37 kg/cm2, 299 ~ 526 psi) is the specified pressure range for the trim and tilt system on the 62F-02 model during up-operation.

What values are needed for **proper** assembly sequence of the starter motor armature? keyboard_arrow_down

For armature assembly on the 75, 80, 90 hp models, ensure the brushes are fitted to the negative side of the brush holder, and the shaft's critical dimensions meet the standard 16.0 mm for brushes.

Assess the **standard** service interval parameters for the engine? keyboard_arrow_down

The manual specifies initial servicing at 10 hours (break-in), followed by every 50 hours (3 months), 100 hours (6 months), and 200 hours (1 year) for various components like the battery and carburetor.

What components are **necessary** for the system architecture of the CDI unit? keyboard_arrow_down

The CDI unit requires proper input from the crank position sensor and pulser coil, with specified output voltages for each component, such as 105V minimum for the CDI unit output at 1,500 RPM for the 50-90 hp models.

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