Yamaha 50G-90A Outboard Service Manual

Shop manual for Yamaha 50G-90A outboard motors covering 1995-2003 models. Includes engine, fuel, electrical, and power trim systems. PN LIT-18616-01-39

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Document Details

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Document Number / Seller:
30060 / Joshua Harris
File Size:
63.00 MB
File Type:
PDF
Language:
English
Pages:
1333
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
May 26, 2025

Models Covered & Key Technical Specifications

Yamaha 50G-90A Outboard Motor Manual: 2-Stroke Outboard (1333 Pages) | Workshop Ready Calibration-Manual

Technical-Benchmarks Registry | Outboard Motor Primer Section.

  • Authorized Tightening Data: For optimal operation, 4500-5500 RPM is set to the maximum engine output Mapping.
  • Critical Fill Levels: For engine assembly, 2.8-3.3L dictates the maximum oil tank capacity Configuration.
  • Operational Tolerance Values: The engine requires 800 ± 50 RPM -- signifies the standard idle speed Benchmarks.
  • Established Amperage Specs: The battery requires 10 A for standard ignition system operation Range.
  • Measured Feed Speed: For ignition system, 0.9-1.0mm is standardized to the spark plug gap Baseline.
  • Maximum Bolt Torques: The power trim and tilt system requires 20 Nm (2.0 m·kg, 14 ft·lb) for mounting bolts Sequences.

Professional Workshop Service Manual & Technical Specifications

Yamaha 50G-90A Outboard Motor Manual: 2-Stroke Outboard (1333 Pages) | Workshop Ready Calibration-Manual

Technical-Benchmarks: Outboard Motor // Engineering-Metrics: Yamaha / Power Unit Logic // Unit-Designations: 2-Stroke Outboard.

Yamaha 50G-90A Outboard Motor Manual: Specifications Overview

Metric Diagnostic-Logic Calibration-Data
Model 50hp, 60hp, 70hp, 75hp, 80hp, 90hp Covers multiple horsepower variants
Displacement 849cc (50-70hp) / 1141cc (75-90hp) Engine size specification
Output 36.8-66.2 kW Maximum power output at 4500-5500 RPM
Ignition System C.D.I. Carburetor number included
Fuel Type Regular gasoline Spark plug specification included

Factory procedures are documented for Component locations are identified for all major systems of the Yamaha 50G-90A outboard motor, including the power unit, fuel system, and electrical components. This manual details the removal, disassembly, inspection, and assembly procedures for each part.

Service procedures are documented for the lower unit, bracket unit, and P.T.T. motor. It provides instructions for disassembling and assembling these complex sections, ensuring proper function and longevity.

Calibration requirements are specified for various components, such as the throttle sensor control link, ignition timing, and carburetor adjustments. This ensures the engine operates at peak performance.

Electrical system documentation covers the starter motor, ignition system, charging coils, and wiring harnesses. Detailed wiring diagrams and component testing procedures are included for troubleshooting and repair.

Suspension service documentation covers the power trim and tilt system, including hydraulic fluid checks and pressure testing. It also details the assembly and disassembly of the hydraulic unit.

This manual documents torque specifications for critical components to ensure proper dynamic load distribution.

FAQ

Confirm the **recommended** diagnostic procedures keyboard_arrow_down

20 Nm (2.0 m·kg, 14 ft·lb) is the specified torque for starter motor mounting bolts, crucial for secure installation.

What tools **calibrated** fluid capacity requirements keyboard_arrow_down

2.8 - 3.3 L (US qt, Imp qt) is the engine oil tank capacity, essential for proper lubrication and cooling.

Identify the **applicable** component identification keyboard_arrow_down

LIT-18616-01-69 is the P/N for the 50G-90A Service Manual, detailing procedures for units up to page 1333.

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Reviews (2)

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New
This manual is a lifesaver for maintaining my Yamaha outboard. The step-by-step instructions are clear and the diagrams really helped me understand the parts. Plus, the download process was smooth, and I received the email with the link almost instantly! Highly recommend!
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New
I found this service manual extremely useful for my work. The diagnostic charts saved me a lot of time troubleshooting various issues. The customer support was fantastic as well, with quick responses to my questions. Overall, a very professional service!