2013 KIA Optima HEV Hybrid service manual

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2013 KIA Optima HEV Hybrid service manual Preview image 1
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  • File Type: ZIP
  • Language: English
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Models Covered in this Manual

KIA Optima Series 2013

  • HEV Hybrid
    • KIA Optima HEV Hybrid

Product Information

Table of Contents

Table of Contents

1. General Information

  • 1.1 Introduction
  • 1.2 Vehicle Identification
  • 1.3 Safety Precautions
  • 1.4 Maintenance Schedule
  • 1.5 Technical Specifications

2. Hybrid System Overview

  • 2.1 Hybrid System Description
  • 2.2 Hybrid System Components

3. Engine Mechanical

  • 3.1 Engine Description
  • 3.2 Engine Components
  • 3.3 Disassembly Procedures
  • 3.4 Cleaning and Inspection
  • 3.5 Assembly Procedures
  • 3.6 Special Tools

4. Engine Electrical

  • 4.1 Battery
  • 4.2 Alternator
  • 4.3 Starter Motor
  • 4.4 Ignition System
  • 4.5 Engine Control Module (ECM)

5. Engine Lubrication

  • 5.1 Oil and Filter Change
  • 5.2 Oil Pump
  • 5.3 Lubrication Circuit Diagram

6. Engine Cooling

  • 6.1 Radiator
  • 6.2 Water Pump
  • 6.3 Thermostat
  • 6.4 Cooling Fan
  • 6.5 Coolant Replacement

7. Fuel System

  • 7.1 Fuel Injection System
    • 7.1.1 Fuel Pump
    • 7.1.2 Fuel Injectors
    • 7.1.3 Fuel Pressure Regulator
  • 7.2 Fuel Tank and Lines

8. Air Intake and Exhaust System

  • 8.1 Air Filter
  • 8.2 Turbocharger (if applicable)
  • 8.3 Exhaust Manifold
  • 8.4 Muffler and Pipes

9. Emissions Control

  • 9.1 EGR System
  • 9.2 PCV System
  • 9.3 Catalytic Converter
  • 9.4 Emission Control Testing

10. Hybrid Electric Components

  • 10.1 High Voltage Battery
  • 10.2 Electric Motor/Generator
  • 10.3 Inverter/Converter
  • 10.4 Hybrid Control Module (HCM)
  • 10.5 High Voltage Cables and Connectors
  • 10.6 Hybrid Safety Precautions

11. Transmission

  • 11.1 Automatic Transmission
    • 11.1.1 Fluid and Filter Change
    • 11.1.2 Torque Converter
    • 11.1.3 Transmission Control Module (TCM)
  • 11.2 Transmission Removal and Installation
  • 11.3 Transmission Disassembly and Assembly

12. Driveline/Axles

  • 12.1 Front Axle
    • 12.1.1 CV Joints and Boots
  • 12.2 Rear Axle
    • 12.2.1 Differential
    • 12.2.2 Axle Shafts

13. Suspension

  • 13.1 Front Suspension
    • 13.1.1 Control Arms
    • 13.1.2 Shock Absorbers
  • 13.2 Rear Suspension
    • 13.2.1 Coil Springs
    • 13.2.2 Shock Absorbers

14. Steering

  • 14.1 Steering Wheel and Column
  • 14.2 Power Steering Pump
  • 14.3 Steering Gearbox
  • 14.4 Steering Linkages

15. Brakes

  • 15.1 Brake System Overview
  • 15.2 Hydraulic Brake System
    • 15.2.1 Master Cylinder
    • 15.2.2 Brake Lines and Hoses
  • 15.3 Disc Brakes
  • 15.4 Drum Brakes
  • 15.5 Parking Brake
  • 15.6 Regenerative Braking System

16. Body

  • 16.1 Body Panels
  • 16.2 Doors and Windows
  • 16.3 Interior Trim
  • 16.4 Seats

17. Heating and Air Conditioning

  • 17.1 Heating System
    • 17.1.1 Heater Core
    • 17.1.2 Blower Motor
  • 17.2 Air Conditioning System
    • 17.2.1 Compressor
    • 17.2.2 Condenser
    • 17.2.3 Evaporator

18. Electrical System

  • 18.1 Battery Maintenance
  • 18.2 Alternator Removal and Installation
  • 18.3 Starter Motor Removal and Installation
  • 18.4 Wiring Diagram
  • 18.5 Sensors and Actuators

19. Troubleshooting

  • 19.1 Engine Performance Issues
  • 19.2 Overheating Problems
  • 19.3 Lubrication Problems
  • 19.4 Fuel System Issues
  • 19.5 Electrical System Issues
  • 19.6 Hybrid System Issues

20. Maintenance and Service

  • 20.1 Periodic Maintenance Tasks
  • 20.2 Lubrication Points
  • 20.3 Service Intervals

21. Technical Specifications

  • 21.1 General Specifications
  • 21.2 Torque Specifications
  • 21.3 Fluid Capacities

22. Appendices

  • 22.1 Maintenance Records
  • 22.2 Parts List
  • 22.3 Index

Contact Information

  • Manufacturer Contact Information
  • Service Centers

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