KIA Sorento 2011 OEM Service Manual (P/N 28511-33361)
2,667 Pages • 134.89 MB • Printable PDFs (ZIP Download)
Kia Models Covered & Key Technical Specifications
Models: Sorento
Sub-models / Variants: Wagon 4x2, Wagon 4x4, Class-A through Class-G configurations, L, GL, GLS, JSL, TAX, HGS, TOP trim levels
Model Years: 2011
Technical Data:
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Engine Options: 2.4L Theta-II Gasoline, 3.5L Lambda-II Gasoline
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Transmission Options: M6GF2 Manual, A6MF2 Automatic (Theta-II), A6LF2 Automatic (Lambda-II)
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Transfer Case Oil Capacity: 0.6L (2.4L engine), 0.7L (3.5L engine)
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Transfer Case Oil Specification: Hypoid gear oil, API GL-5, SAE 75W/90
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Automatic Transmission Fluid Capacity: 7.1L (ATF SP-IV)
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Standard Bolt Torque (M18, Head Mark 7): 260 ~ 300 Nm (190 ~ 215 lb-ft)
Kia Manual Features & Content Preview
This two-file PDF set contains Kia factory service information for the 2011 Sorento XM with the 2.4L Theta-II or 3.5L Lambda-II gasoline engine. It covers the vehicle as a complete repair platform—not just engine, transaxle, 4WD, and electrical reference data—with separate manuals for the two engine configurations and the related 2WD or 4WD systems.
- Coverage and file set: 2,667 PDF pages total—1,320 pages for the G 2.4 DOHC manual and 1,347 pages for the G 3.5 DOHC manual. Vehicle-identification material covers 5XY Sorento wagon configurations, 4x2 and 4x4 class codes, 2011 model-year coding, and the Georgia assembly-plant VIN code.
- Engine repair: Covers engine/transaxle assembly removal and installation, timing-chain service, cylinder-head and cylinder-block disassembly, inspection and reassembly, valve-clearance inspection and adjustment, and service of the cooling, lubrication, intake, exhaust, and engine-mounting systems.
- Transaxle, clutch, and 4WD systems: Details the A6MF2 automatic transaxle used with the 2.4L engine and the A6LF2 used with the 3.5L, including fluid service, assembly removal, valve-body and solenoid work, TCM functions, and speed, temperature, and range-sensor diagnosis. The 2.4L manual also includes the M6GF2 manual transaxle and clutch hydraulic system. Transfer assembly service, 4WD ECU diagnosis, and the intelligent torque-controlled coupling are included for 4WD models.
- Axles, brakes, steering, and suspension: Includes front and rear hub service, driveshaft and propeller-shaft work, rear differential disassembly and setup, disc and parking-brake repair, ESC/ABS/EBD/TCS/DBC diagnosis, steering pressure testing and bleeding, suspension component replacement, wheel alignment, and TPMS service.
- Body, HVAC, and restraint systems: Provides structural body dimensions and datum references, panel and door service, glass and panoramic-roof procedures, seat and trim removal, front and rear HVAC repair, R-134a system service, and SRS coverage for the SRSCM, ODS, impact sensors, airbags, clock spring, and seat-belt pretensioners.
- Electrical diagnosis: Each engine manual contains a 381-page body-electrical section covering BCM/IPM functions, smart key and immobilizer systems, push-button start and PDM, fuse and relay boxes, cluster, lighting, locks, windows, mirrors, wipers, parking assist, backup camera, audio/navigation, and rear-seat entertainment. System schematics, connector views, terminal tables, operating-logic charts, and troubleshooting procedures support circuit-level fault tracing.
Variant-Specific Coverage
The 2.4L and 3.5L manuals are not interchangeable copies. Engine mechanical, fuel-management, ECM terminal, timing-drive, and sensor sections are specific to each powertrain. The 2.4L file covers both A6MF2 automatic and M6GF2 manual-transaxle configurations, including clutch components and hydraulic controls. The 3.5L file covers the A6LF2 automatic configuration. Both files include 2WD and 4WD chassis material where applicable.
Coverage is for the gasoline-powered 2011 Sorento XM. It does not add diesel-engine procedures or later model-year systems. The automatic-transaxle chapters focus on assembly removal and installation, fluid service, valve body, solenoids, controls, sensors, and related diagnosis; they are not a complete internal clutch-pack and geartrain overhaul manual.
Diagnostic Data, Specifications, and Special Tools
Factory data is organized by assembly rather than presented as a short general-specification booklet. The manuals provide component-specific torque tables, fluid types and capacities, pressure-test information, wear and clearance limits, electrical resistance and terminal-function data, wheel-alignment specifications, and calibration requirements.
Representative diagnostic material includes the 4WD ECU connector and terminal-function view, TCM terminal maps and solenoid operating charts, ECM connector schematics, ESC/HECU circuitry and sensor-calibration procedures, BCM/IPM circuit and timing charts, and SRS system schematics. Exploded component views and installation diagrams are used throughout the engine, transaxle, axle, body, HVAC, and restraint chapters.
Special-tool references are tied to the applicable repair procedures. Examples include the 09200-38001 engine support fixture, 09411-25000 clutch-disc guide, 09353-24100 fuel-pressure gauge, 09572-21000 power-steering pressure gauge, and engine timing, seal-installation, valve-spring, and SRS deployment tools.
Shop Cautions and Safety Coverage
The manuals flag several assembly details that can prevent repeat repair work. Automatic-transaxle solenoid seals are protected by the specified lubricant during installation, while rear-differential bearing caps must remain matched and the pinion spacer is treated as a replacement item during setup. On the 3.5L timing drive, the left- and right-hand chains are identified before removal because the original timing marks may no longer remain visible.
Safety information covers battery isolation, pressurized fuel and cooling systems, refrigerant handling, SRS deployment precautions, approved lifting and towing points, and other system-specific warnings. These sections should be reviewed before beginning repair work on the affected assembly.
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