Product Information
Table of Contents:
GENERAL INFORMATION
- Service Rules
- Model Identification
- Specifications
- Torque Values
- Tools
- Lubrication & Seal Points
- Cable & Harness Routing
- Emission Control Systems
- Emission Control Information Label (USA only)
FRAME/BODY PANELS/EXHAUST SYSTEM
- Frame
- Body Panels
- Exhaust System
MAINTENANCE
- Maintenance Schedule
- Pre-ride Inspection
- Lubrication
- Periodic Maintenance Chart
- Engine Oil Replacement
- Air Cleaner Service
- Spark Plug Replacement
- Brake Inspection
- Battery Maintenance
LUBRICATION SYSTEM
- Engine Oil Change
- Oil Filter Replacement
- Lubrication Points
- Oil Cooler
FUEL SYSTEM
- Fuel Tank
- Fuel Valve
- Fuel Line Inspection
- Carburetor Adjustment
- Fuel Filter Replacement
ENGINE REMOVAL/INSTALLATION
- Engine Removal
- Engine Installation
- Engine Mounting Points
- Alignment Procedures
CYLINDER HEAD/VALVE
- Cylinder Head Removal
- Valve Adjustment
- Valve Seat Inspection
- Cylinder Head Installation
- Valve Timing
CLUTCH/GEARSHIFT LINKAGE
- Clutch Cable Adjustment
- Clutch Removal
- Clutch Installation
- Gearshift Linkage Adjustment
- Gearshift Linkage Replacement
ALTERNATOR/STARTER CLUTCH
- Alternator Removal
- Alternator Inspection
- Starter Clutch Removal
- Starter Clutch Installation
CRANKSHAFT/TRANSMISSION
- Crankshaft Removal
- Crankshaft Inspection
- Crankshaft Installation
- Transmission Removal
- Transmission Inspection
- Transmission Installation
FRONT WHEEL/SUSPENSION/STEERING
- Front Wheel Removal
- Front Wheel Inspection
- Front Suspension Removal
- Front Suspension Inspection
- Front Suspension Installation
- Steering Adjustment
- Steering Components Inspection
REAR WHEEL/SUSPENSION
- Rear Wheel Removal
- Rear Wheel Inspection
- Rear Suspension Removal
- Rear Suspension Inspection
- Rear Suspension Installation
HYDRAULIC BRAKE
- Brake Fluid Replacement
- Brake Line Inspection
- Brake Pad Replacement
- Brake Caliper Removal
- Brake Caliper Installation
FRONT DRIVING MECHANISM (FM models)
- Front Differential Removal
- Front Differential Inspection
- Front Differential Installation
REAR DRIVING MECHANISM
- Rear Differential Removal
- Rear Differential Inspection
- Rear Differential Installation
BATTERY/CHARGING SYSTEM
- Battery Replacement
- Charging System Inspection
- Regulator/Rectifier Replacement
- Charging Coil Inspection
IGNITION SYSTEM
- Ignition Coil Inspection
- Spark Plug Cap Replacement
- Ignition Timing Adjustment
- CDI Unit Inspection
STARTING SYSTEM
- Starter Motor Removal
- Starter Motor Inspection
- Starter Motor Installation
- Starter Relay Inspection
LIGHTS/METERS/SWITCHES
- Headlight Replacement
- Tail Light Replacement
- Meter Inspection
- Switch Replacement
- Indicator Light Inspection
ELECTRIC STARTER
- Electric Starter Removal
- Electric Starter Inspection
- Electric Starter Installation
WIRING DIAGRAM
- Wiring Diagram Overview
- Color Code Chart
- Connector Locations
TROUBLESHOOTING
- Engine Won’t Start
- Poor Engine Performance
- Electrical Issues
- Brake Problems
- Suspension Issues
INDEX
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