2004 Yamaha DragStar 650 / V Star 650 Supplementary Service Manual

Diagnostic procedures and component service for the 2004 Yamaha DragStar/V Star 650 models, including electrical system repairs and maintenance. Ref: LIT-11616-19-11

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Document Details

Document Number / Seller:: 30428 / Cynthia Lopez
File Size:: 36.99 MB
File Type:: PDF
Language:: English
Pages:: 440
Printable:: Yes
Category:: Motorbike
Last updated / verified: Jan 12, 2026

Models Covered & Key Technical Specifications

Yamaha DragStar 650 / V Star 650 (LIT-11616-19-11) - 2004 Models Blueprint-Vault Covers the XVS65V, XVS650SC, XVS650AK(C), XVS650K(C) & XVS650N(C) models.

Published Data: 2340 mm overall length establishes the vehicle's external dimensions.
Specific Capacity: For basic weight, 235.0 kg delivers the mass with oil and fuel.
Approved Metrics: The minimum turning radius requires 3100 mm for maneuverability.
Reference Dimensions: The overall width is 880 mm, defining the motorcycle's profile.
Established Height: The overall height is 1070 mm, impacting rider position.
Authorized Specifications: The seat height is 695 mm, influencing rider comfort.

Manual Description & Preview

Certified Operations Operator's Manual: Yamaha Official Yamaha DragStar 650 / V Star 650, XVS65V, XVS650SC, XVS650AK(C), XVS650K(C) & XVS650N(C) - Supplementary Service Manual for 2004 Models Blueprint-Vault

Validation-Data: XVS650SC, XVS650TC, XVS65V, XVS65VC // Model-Specs: 2340 mm / Motorcycle Logic // Validation-Data: 880 mm

Yamaha DragStar 650 / V Star 650 (LIT-11616-19-11) - 2004 Models Blueprint-Vault

This manual provides essential information for servicing the 2004 Yamaha DragStar and V Star 650 motorcycles. It details diagnostic procedures, component maintenance, and electrical system troubleshooting, ensuring optimal performance and reliability. The document is organized to provide clear guidance for mechanics and technicians.

Technical Specifications

Component	Operational-Logic	Architecture
General Specifications	Overall Length: 2340 mm	Overall Width: 880 mm
	Overall Height: 1070 mm	Seat Height: 695 mm
	Wheelbase: 1610 mm	Ground Clearance: 140 mm
	Minimum Turning Radius: 3100 mm	Basic Weight (with oil and fuel): 235.0 kg
Engine Specifications	Fuel Pump Type: Electrical	Max Consumption Amperage: 0.8 A
	Output Pressure: 8.3–12.3 kPa	Carburetor Type: BDS28-57 x 2
Chassis Specifications	Front Wheel Type: Spoke wheel	Front Tire Size: 100/90-19M/C 57S
	Rear Tire Size: 170/80-15M/C 77S	Front Tire Pressure (cold): 200 kPa
Electrical Specifications	Battery: 12 V, 10.0 Ah	Headlight Wattage: 12 V, 60 W/55.0 W

Table of Contents Summary

Documentation sections include:

Periodic Checks and Adjustments
Carburetor Systems
Electrical System Diagrams
Troubleshooting Guides
Wiring Diagrams

System Documentation

Systematically requiring proper maintenance, this manual details the Engine performance specifications, including fuel pump data and carburetor settings. It outlines the Chassis requirements, covering wheel and tire specifications, as well as brake system details. The Electrical systems are thoroughly documented, including lighting, ignition, and charging circuits, with comprehensive troubleshooting flowcharts to address common issues.

Procedure Documentation

Factory specifications are documented for engine rebuild procedures, providing detailed guidance for disassembly and reassembly. Engine overhaul procedures are clearly explained to ensure correct assembly. Drivetrain specifications are addressed in sections detailing the transmission and final gear maintenance. This manual includes diagnostic procedures and component service for various systems. The Carburetor systems are explained in detail, including air induction and fuel line inspections. Chassis components, such as the front and rear brakes, front fork, and steering head, are covered with specific procedures. The Electrical system troubleshooting includes detailed steps for diagnosing and repairing lighting, ignition, and starting circuits. Torque specifications are provided for key components to ensure proper assembly and bearing preload accuracy.

FAQ

What **essential** testing parameters are listed for the ignition coil?

Primary coil resistance ranges from 3.57 ~ 4.83 Ω at 20°C (68°F), and secondary coil resistance is 10.7 ~ 14.5 kΩ at 20°C (68°F).

Check the **correct** diagnostic procedures for the fuel cut solenoid valve.

12 Ω at 20°C (68°F) is the specified resistance for the fuel cut solenoid valve, measured between the brown terminal (for #1) or green terminal (for #2) and ground.

What does the **documented** fluid capacity requirements entail for the front fork oil?

0.462 L (15.35 US oz) is the oil capacity for the front fork, with oil level specified at 110 mm (4.33 in) from the top of the inner tube, fully compressed and without the fork spring.