2004 Yamaha DragStar 650 / V Star 650 Supplementary Service Manual
Diagnostic procedures and component service for the 2004 Yamaha DragStar/V Star 650 models, including electrical system repairs and maintenance. Ref: LIT-11616-19-11
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Models Covered & Key Technical Specifications
Yamaha DragStar 650 / V Star 650 (LIT-11616-19-11) - 2004 Models Blueprint-Vault Covers the XVS65V, XVS650SC, XVS650AK(C), XVS650K(C) & XVS650N(C) models.
- Published Data: 2340 mm overall length establishes the vehicle's external dimensions.
- Specific Capacity: For basic weight, 235.0 kg delivers the mass with oil and fuel.
- Approved Metrics: The minimum turning radius requires 3100 mm for maneuverability.
- Reference Dimensions: The overall width is 880 mm, defining the motorcycle's profile.
- Established Height: The overall height is 1070 mm, impacting rider position.
- Authorized Specifications: The seat height is 695 mm, influencing rider comfort.
Professional Workshop Service Manual & Technical Specifications
Certified Operations Operator's Manual: Yamaha Official Yamaha DragStar 650 / V Star 650, XVS65V, XVS650SC, XVS650AK(C), XVS650K(C) & XVS650N(C) - Supplementary Service Manual for 2004 Models Blueprint-Vault
Validation-Data: XVS650SC, XVS650TC, XVS65V, XVS65VC // Model-Specs: 2340 mm / Motorcycle Logic // Validation-Data: 880 mm
Yamaha DragStar 650 / V Star 650 (LIT-11616-19-11) - 2004 Models Blueprint-Vault
This manual provides essential information for servicing the 2004 Yamaha DragStar and V Star 650 motorcycles. It details diagnostic procedures, component maintenance, and electrical system troubleshooting, ensuring optimal performance and reliability. The document is organized to provide clear guidance for mechanics and technicians.
Technical Specifications
| Component | Operational-Logic | Architecture |
|---|---|---|
| General Specifications | Overall Length: 2340 mm | Overall Width: 880 mm |
| Overall Height: 1070 mm | Seat Height: 695 mm | |
| Wheelbase: 1610 mm | Ground Clearance: 140 mm | |
| Minimum Turning Radius: 3100 mm | Basic Weight (with oil and fuel): 235.0 kg | |
| Engine Specifications | Fuel Pump Type: Electrical | Max Consumption Amperage: 0.8 A |
| Output Pressure: 8.3–12.3 kPa | Carburetor Type: BDS28-57 x 2 | |
| Chassis Specifications | Front Wheel Type: Spoke wheel | Front Tire Size: 100/90-19M/C 57S |
| Rear Tire Size: 170/80-15M/C 77S | Front Tire Pressure (cold): 200 kPa | |
| Electrical Specifications | Battery: 12 V, 10.0 Ah | Headlight Wattage: 12 V, 60 W/55.0 W |
Table of Contents Summary
Documentation sections include:
- Periodic Checks and Adjustments
- Carburetor Systems
- Electrical System Diagrams
- Troubleshooting Guides
- Wiring Diagrams
System Documentation
Systematically requiring proper maintenance, this manual details the Engine performance specifications, including fuel pump data and carburetor settings. It outlines the Chassis requirements, covering wheel and tire specifications, as well as brake system details. The Electrical systems are thoroughly documented, including lighting, ignition, and charging circuits, with comprehensive troubleshooting flowcharts to address common issues.
Procedure Documentation
Factory specifications are documented for engine rebuild procedures, providing detailed guidance for disassembly and reassembly. Engine overhaul procedures are clearly explained to ensure correct assembly. Drivetrain specifications are addressed in sections detailing the transmission and final gear maintenance. This manual includes diagnostic procedures and component service for various systems. The Carburetor systems are explained in detail, including air induction and fuel line inspections. Chassis components, such as the front and rear brakes, front fork, and steering head, are covered with specific procedures. The Electrical system troubleshooting includes detailed steps for diagnosing and repairing lighting, ignition, and starting circuits. Torque specifications are provided for key components to ensure proper assembly and bearing preload accuracy.
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