Kohler Courage SV470-600 Service Manual 2002-2006

Comprehensive service manual for Kohler Courage SV470, SV480, SV530, SV540, SV590, and SV600 engines (2002-2006). Covers disassembly, reassembly, and inspection procedures. Ref: TP-2548.

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Document Details

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Document Number / Seller:
30615 / Douglas Scott
File Size:
14.50 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
May 29, 2025

Models Covered & Key Technical Specifications

Kohler Courage SV470-600 Service Manual: Kohler Engines SV470, SV480, SV530, SV540, SV590, SV600 (2002-2006) Procedure-Library

Covers all SV470-600 series configurations with detailed disassembly, reassembly, and inspection procedures, including component specifications and troubleshooting guides. Ref: TP-2548.

  • Applied Resource: 477 cc (29.1 cu. in.) represents the engine displacement for SV470 and SV480 models Specifications.
  • Factory Load Capacity: 34.3 N·m (25.0 ft. lb.) signifies the peak torque for the SV470 engine Parameters.
  • For Specific Temperature Range: Environmental limits are defined between -23°C (-10°F) and 4°C (40°F) for optimal operation Guidelines.
  • Primary Air Cleaner Base: The mounting screw torque is 8.0 N·m (70 in. lb.) for proper installation Logic.
  • General Engine Specifications: The dry weight is 35.8 kg (79 lb.) for the engine assembly Framework.
  • Operational Installation Footprint: The flywheel retaining screw torque is 66.5 N·m (588 in. lb.) to ensure secure mounting Topology.

Professional Workshop Service Manual & Technical Specifications

Kohler Courage SV470-600 Service Manual: Kohler Engines SV470, SV480, SV530, SV540, SV590, SV600 (2002-2006) Procedure-Library

Operational-Framework: Kohler Courage // Series-Validation: SV470-600 (2002-2006) // Operational-Framework: Gasoline Engine

Specification Operational-Logic Calibration-Data
Power (@ 3600 RPM) 11.2 kW (15 HP) - 14.9 kW (20 HP) Corrected to SAE J1940 N/A
Bore 84 mm (3.30 in.) - 94 mm (3.70 in.) Model Dependent N/A
Displacement 477 cc (29.1 cu. in.) - 597 cc (36.4 cu. in.) Model Dependent N/A
Dry Weight 35.8 kg (79 lb.) N/A N/A
Oil Capacity (w/ filter) 1.5 L (1.6 qt.) N/A N/A

Cataloging major assemblies into logical sections for efficient referencing. This manual provides in-depth documentation for all core engine systems and components. It details disassembly, inspection, and reassembly procedures, ensuring thorough coverage for maintenance and repair tasks.

Engine Systems Documentation

Service intervals are documented for periodic maintenance and component checks, crucial for engine longevity. Component locations are identified for easy access during service procedures, aiding in efficient workflow. Service procedures are documented for all major engine systems, ensuring correct execution of tasks. Calibration requirements are specified for critical adjustments, maintaining optimal engine performance. Electrical system documentation covers ignition, charging, and starter components, vital for engine operation.

This manual documents torque specifications for critical components to ensure proper dynamic load distribution and prevent premature wear.

FAQ

What values are **calibrated** for the system architecture? keyboard_arrow_down

1500 RPM is the recommended low idle speed for basic engines, with a tolerance of ±75 RPM, ensuring stable operation.

Assess the **applicable** tool requirements for flywheel removal. keyboard_arrow_down

A flywheel strap wrench or holding tool (see Section 2) is required to hold the flywheel when loosening or tightening the flywheel fastener.

What components require **exact** electrical values for air gap settings? keyboard_arrow_down

0.203/0.305 mm (0.008/0.012 in.) is the final air gap specification between the magnet and ignition module for proper spark timing.

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Reviews (3)

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This service manual has been a lifesaver for my Kohler engine. The troubleshooting section is particularly helpful!
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The manual was easy to download, and the email support was fantastic. They responded quickly to my questions!
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Rated 5 out of 5 stars