Home Manuals Diesel Engine Mercury

Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive Inboard No 30 service manual Preview image 1

Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive Inboard No 30 service manual Preview image 2

Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive Inboard No 30 service manual Preview image 3

Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive Inboard No 30 service manual Preview image 4

Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive Inboard No 30 service manual

Models covered in this manual:

496CID/8.1L Sterndrive
Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive (2000-2004)
Mercury Mercruiser Gasoline Engine 496CID/8.1L Sterndrive HO (High Output) (2001-2007)
Serial numbers: 0M000000 and up

Sterndrive (MCM) Models and Serial Numbers:

496 Mag HO 0M000000 and UP
496 Mag 0M000000 and UP

Inboard (MIE) Models and Serial Numbers:

8.1S HO 0M000000 and UP
8.1S Horizon 0M000000 and UP

MCM Models MIE Models Engine 496 CID (8.1L)

File specifications

File size: 5.74 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.12 Minutes

$13.99 Instant Download

Pay with Bitcoin

Enter a valid Email address for the download link

Product Information

General Information

Introduction
Safety Precautions
Specifications
Torque Specifications
Special Tools

Maintenance

Routine Maintenance Schedule
Lubrication Points
Inspection Procedures

Engine

Engine Removal and Installation
Engine Disassembly and Assembly
Cylinder Head
Valves and Valve Train
Piston and Cylinder
Crankshaft and Crankcase

Fuel System

Fuel Tank
Fuel Pump
Carburetor/EFI System
Fuel Lines and Filters

Cooling System

Cooling System Overview
Water Pump
Thermostat
Coolant Replacement

Electrical System

Wiring Diagram
Battery
Charging System
Ignition System
Starter Motor
Lights and Switches

Exhaust System

Exhaust Manifolds
Mufflers
Emission Control

Drive System

Sterndrive Unit
Inboard Drive Components
Propeller Shaft
Gearshift Mechanism
Final Drive

Steering System

Steering Linkage
Hydraulic Steering
Power Steering System

Brakes

Brake System Overview
Brake Fluid Replacement

Hydraulic System

Hydraulic Pump
Hydraulic Cylinders
Hydraulic Lines and Fittings

Troubleshooting

Engine Troubleshooting
Electrical System Troubleshooting
Fuel System Troubleshooting
Cooling System Troubleshooting
Drive System Troubleshooting
Steering System Troubleshooting

Appendix

Technical Specifications
Conversion Table
Service Data
Maintenance Records
Index

The pricing of these manuals is determined by the individual sellers and may vary between pages. We recommend comparing prices before making a purchase.
Comments and ratings from other users are available for many of our manuals to assist in the decision-making process. Your own review after purchase can help others.
Don't hesitate to download the repair manual you need now and enjoy a lifetime guarantee for the download, as outlined in our FAQs.
To contact the seller of the manual, please use our contact form, and we will handle your request promptly.

How to Download Your Manual - Delivery Policy

Delivery: Download link will appear on the checkout page after your payment is complete.

Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee

Manuals frequently bought together

                                    
                                2000-2005 Mercury MerCruiser Number 28 Bravo Sterndrive marine engine service manual
$13.99

                                2000-2008 MerCruiser 496 CID / 8.1L, D1.7L DTI Sterndrive engine No.29 service manual
$14.99

                                2010-2013 Hisun HS800 UTV manual
$17.99

Welcome to our Reviews Section! We value your feedback and would love to hear about your experience with our product. Thank you for taking the time to review!

Add Comment

Comments

No comments yet. Be the first!