2000-2008 MerCruiser 496 CID / 8.1L, D1.7L DTI Sterndrive Service Manual
MerCruiser 496 CID / 8.1L, D1.7L DTI Sterndrive engine troubleshooting and repair reference. Covers engine mechanical, electrical, fuel, cooling, and exhaust systems. 90-863016
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Sample pages from the 2000-2008 MerCruiser 496 CID / 8.1L, D1.7L DTI Sterndrive Service Manual manual
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Models Covered & Key Technical Specifications
MerCruiser 496 CID / 8.1L, D1.7L DTI Sterndrive (90-863016) – 2000-2008 Procedure-Library Original Functional Portfolio | Edition.
- Verified Volume Data: 1.686 cu. L is the displacement measured for the engine assembly.
- Key Charge Quantity: 750 cca is the required rating for the recommended battery capacity.
- Principal Cooling Specs: 90°-104° C is the specified range for peak coolant temperature.
- Advanced Power Rating: 600 W is the rating for the alternator system output.
- Defined Electrical System: 12-volt negative ground establishes the standard electrical grounding configuration.
- General Ignition System: 1-3-4-2 defines the firing order for proper engine operation.
Professional Workshop Service Manual & Technical Specifications
Reference-Grade Operator's Manual: MerCruiser 496 CID / 8.1L, D1.7L DTI Sterndrive Manual # 29 for 2000-08 Procedure-Library
Specification-Class: Inboard Engine (Sterndrive) // Model-Specs: D1.7L DTI / 496 CID, 8.1L // Specification-Class: Engine Mechanical
| Integrated-Framework | System-Path | Architecture |
|---|---|---|
| Engine Specifications | Engine Mechanical | D1.7L DTI |
| Electrical System | Starting System | Charging System |
| Fuel System | Fuel Filter | Fuel Injectors |
| Cooling System | Closed Cooling | Intake and Exhaust System |
| Power Steering System | Power Steering | Turbocharger |
Maintenance information covers engine mechanical, electrical, fuel, cooling, and intake/exhaust systems. Procedures detail disassembly, inspection, assembly, and adjustment protocols. The document outlines specific torque values, lubricants, and special tools required for servicing. Diagrams illustrate component locations and system diagrams enhance understanding.
The manual documents torque specifications for cylinder head bolts to ensure proper axial load stability.
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