2006-2012 Komatsu CK35-1 Compact Track Loader Service Manual

Complete Komatsu CK35-1 track loader shop manual covering 2006-2012 models. Includes detailed troubleshooting, diagrams, and service specifications for all components.

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Document Details

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Document Number / Seller:
30689 / Daniel Stewart
File Size:
28.70 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Track Loader
Last updated / verified
Oct 7, 2025

Models Covered & Key Technical Specifications

Komatsu CK35-1 Track Loader Service Manual: 2006-2012 Komatsu CK35-1 Compact Track Loader manual Wiring-Compendium

Komatsu CK35-1 (A40001 and up) • Standard Record | Series Komatsu CK35-1 Record.

  • Designated Threaded Fastener Data: 38 Nm sets the recommended torque for cylinder head fasteners.
  • Design Fluid Levels: 10.2 L is rated at the standard engine oil capacity for the oil pan.
  • Engineered Operating Temps: For optimal system performance, 45–55°C defines the working fluid temperature Range.
  • Primary Deviation Limits: The formatter board requires 3.8 mm for standard operation Topology.
  • Baseline Rotational Force: 2000 Nm -- signifies the maximum allowable torque for the drive wheel.
  • Design Rotational Force: For precise adjustments, 16.5±0.5 bar is specified as the pilot system travel maximum pressure Protocol.

Professional Workshop Service Manual & Technical Specifications

Certified Shop Reference Manual: Komatsu CK35-1 Compact Track Loader manual Wiring-Compendium

Assembly-Group: Komatsu CK35-1 // Operational-Framework: Track Loader / Hydraulic Logic // Assembly-Group: Service Manual.

Integrated-Framework Parameters Context
Engine Specifications Standard Values Permissible Values
Hydraulic System Pressures Standard Values Permissible Values
Work Equipment Speed Standard Values Permissible Values
Travel Speed Standard Values Permissible Values
Travel Deviation Standard Values Permissible Values
Wheel Swing Drive Wheel Standard Values Permissible Values

Documentation sections include:

  • Control Valve
  • Hydraulic Pump
  • Injection Pump
  • PPC Valves
  • Track Tension Test and Adjustment

This manual covers detailed procedures for the removal and installation of all major components, including the engine, hydraulic system, and drive train. It provides systematic diagrams and specifications for accurate diagnostics and repair. The document also details the operation and maintenance of various systems, ensuring optimal performance and longevity. Procedures are clearly outlined for each component, from the engine hood to the track tensioner cylinder. Torque specifications are provided for critical fasteners to ensure proper assembly and prevent component failure. Furthermore, it documents torque specifications for the drive wheel to ensure proper bearing preload accuracy.

Systematically requiring careful attention to detail, this manual offers guidance on testing and adjusting various hydraulic components, including pumps and valves. It outlines the steps for calibration and troubleshooting, ensuring that your Komatsu CK35-1 operates at peak efficiency. Diagnostic procedures are covered for common issues, helping technicians identify and resolve problems efficiently. Reference data is included for troubleshooting and general maintenance. Wiring diagrams are provided for easy identification of electrical system components and their connections. Alignment specifications are included for proper component installation and alignment.

FAQ

What values apply to the **calibrated** system architecture? keyboard_arrow_down

16.5±0.5 bar is the specified pressure for pilot system travel in forward and reverse directions, ensuring optimal performance.

Assess the **applicable** tool requirements for valve clearance adjustments. keyboard_arrow_down

0.20 mm is the required clearance for both suction and exhaust valves when the engine is cold.

What components require **exact** electrical values for troubleshooting? keyboard_arrow_down

2500±30 rpm is the specified engine speed for checking the high idling range, crucial for accurate diagnostics.

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Reviews (5)

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Had a question about the manual, and their support team was super responsive! Highly recommend for anyone working on these machines.
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This manual has everything you need for the Komatsu CK35-1. The download was smooth, and I received the link quickly!
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The manual covers everything in detail. Plus, I got the download link in no time. Very professional service!
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Rated 4 out of 5 stars
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Rated 4 out of 5 stars