2006-2012 Komatsu CK35-1 Compact Track Loader Service Manual

Complete Komatsu CK35-1 track loader shop manual covering 2006-2012 models. Includes detailed troubleshooting, diagrams, and service specifications for all components.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu CK35-1
Sub-models / Variants: Standard Version, Float Version, High-Flow Version, Super High-Flow Version
Build Years: 2006–2012
Serial Numbers: A40001 and up
Technical Data:

  • Engine oil pan capacity: 10.2 L
  • Fuel tank capacity: 72 L
  • Engine cooling system capacity: 15 L
  • Maximum swash plate angle: ±17.7°
  • Standard bolt tightening torque (M39 bolt): 4050±450 Nm
  • Accumulator nominal volume: 0.35 L
  • Accumulator pre-loading pressure: 8 bar
Technical Specifications
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Document Number / Seller:
30689 / Daniel Stewart
File Size:
28.70 MB
File Type:
PDF
Language:
English
Pages:
304
Printable:
Yes
Category:
Track Loader
Last updated / verified
Oct 7, 2025

Komatsu Manual Features & Content Preview

Technical Scope for the 2006–2012 Komatsu CK35-1

  • Built for owners and workshops servicing the 2006–2012 Komatsu CK35-1 Compact Track Loader (S/N A40001 and up)
  • Official Komatsu publication CEBM017500, first edition July 2006
  • Contains 107 detailed structural and functional diagrams for hydraulic, electrical, and control systems
  • Delivers essential torque specifications for fasteners ranging from 6 mm to 39 mm diameter
  • Documents machine-specific fluid requirements including oil, coolant, and hydraulic system volumes
  • Files are stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • This 304-page shop manual is the primary reference for servicing the standard, high-flow, and super high-flow hydraulic configurations of the Komatsu CK35-1.

Component and System Overview

The 2006–2012 Komatsu CK35-1 service manual organizes technical information by component group to facilitate precise understanding of machine function. Coverage begins with detailed structural analysis of the P.T.O., power train, and frame assembly, including specific breakdown for track tensioners, idler rollers, and hydraulic circuits. Later sections document the control systems, such as the 3-spool and 4-spool control valves, and the various pilot pressure control (PPC) configurations.

Specification and Hydraulic Data

This manual provides comprehensive technical data to support maintenance and diagnostic activities. The cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage torques up to 4050 Nm specified for M39 fasteners. Coolant system capacity for the 2006–2012 Komatsu CK35-1 is documented at 15 liters. The theoretical delivery for the charge pump is listed at 32 cm³/rev in the hydraulic pump specification table. Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 304-page Komatsu OEM workshop manual covering the 2006–2012 Komatsu CK35-1, documenting engine, chassis, electrical, and hydraulic specifications for the A40001 and up build.

Manual FAQ, Purchase & Download Details

Does this manual contain detailed chapters on the structure and function of the major systems within the CK35-1 track loader? keyboard_arrow_down

Document is organized into specific chapters that cover the structure, function, and operation of core components. This provides an overview of how the machine systems are designed to operate.

What reference tables are included for determining standard tightening torque values for hardware? keyboard_arrow_down

Manual contains comprehensive charts listing standard tightening torque specifications for various bolt and nut diameters, as well as specific torque values for flared nuts.

Which sections provide exploded views or parts illustrations to assist with visual component breakdown? keyboard_arrow_down

Removal and installation chapters include information relevant to component assemblies. These sections show the sequence of parts and support the understanding of how items fit together within the machine. The document also features weight tables to help with the handling of these heavy components.

Can I find information in this document regarding the hydraulic system or engine oil capacities for the CK35-1 model? keyboard_arrow_down

Manual includes a table of oil and coolant quantities that lists capacity specifications for the engine oil pan, hydraulic system, and cooling system.

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