2006-2012 Komatsu CK35-1 Compact Track Loader Service Manual
Complete Komatsu CK35-1 track loader shop manual covering 2006-2012 models. Includes detailed troubleshooting, diagrams, and service specifications for all components.
Komatsu Models Covered & Key Technical Specifications
Models: Komatsu CK35-1
Sub-models / Variants: Standard Version, Float Version, High-Flow Version, Super High-Flow Version
Model Years: 2006–2012
Serial Numbers: A40001 and up
Technical Data:
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Engine oil pan capacity: 10.2 L
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Fuel tank capacity: 72 L
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Engine cooling system capacity: 15 L
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Maximum swash plate angle: ±17.7°
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Standard bolt tightening torque (M39 bolt): 4050±450 Nm
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Accumulator nominal volume: 0.35 L
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Accumulator pre-loading pressure: 8 bar
Komatsu Manual Features & Content Preview
Technical Scope for the 2006–2012 Komatsu CK35-1
This official 304-page OEM workshop manual (CEBM017500, first edition July 2006) is the primary reference for servicing the standard, high-flow, and super high-flow hydraulic configurations of the Komatsu CK35-1 Compact Track Loader (S/N A40001 and up).
- Features 107 detailed structural and functional diagrams mapping out hydraulic, electrical, and control systems.
- Delivers essential torque specifications for fasteners ranging from 6 mm to 39 mm in diameter.
- Documents machine-specific fluid requirements, including oil, coolant (15-liter capacity), and hydraulic system volumes.
- Available as an instant download directly to your device.
- Purchases are permanently saved to your account for easy retrieval if you ever experience a hard-drive failure.
- Fully searchable PDF format lets you locate exact part numbers or specifications in seconds.
Component and System Overview
The service manual organizes technical information by component group to speed up shop workflow and facilitate a precise understanding of machine functions. Coverage begins with a structural breakdown of the P.T.O., power train, and frame assembly, detailing critical parts like track tensioners, idler rollers, and hydraulic circuits. Subsequent sections document complex control systems, including the 3-spool and 4-spool control valves alongside various pilot pressure control (PPC) configurations.
Specification and Hydraulic Data
Accurate technical data is critical for diagnostics and routine maintenance. Cylinder head bolt torques are mapped in a multi-stage sequence, defining final-stage torques up to 4050 Nm for M39 fasteners. Hydraulic specifications include vital bench-testing figures, such as the charge pump's theoretical delivery rate of 32 cm³/rev.
Always ensure machine safety and depressurize systems before beginning any physical work. The service data provided here serves as a reference overview; relying on the complete OEM documentation and proper technical training is essential when performing hands-on maintenance.
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