Ultimate Definitive Workshop Manual for STILL R70-20, R70-25, R70-30, R70-35 Diesel & LPG Fork Trucks 2000

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Document Details

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Document Number / Seller:
30697 / Steven Perez
File Size:
25.23 MB
File Type:
PDF
Language:
English, German, French
Pages:
450
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 20, 2025

Models Covered & Key Technical Specifications

  • R70-20 Diesel Fork Truck (2000)
  • R70-20 LPG Fork Truck (2000)
  • R70-25 Diesel Fork Truck (2000)
  • R70-25 LPG Fork Truck (2000)
  • R70-30 Diesel Fork Truck (2000)
  • R70-30 LPG Fork Truck (2000)
  • R70-35 Diesel Fork Truck (2000)
  • R70-35 LPG Fork Truck (2000)
  • R7062 Diesel Fork Truck (2000)
  • R7063 Diesel Fork Truck (2000)
  • R7064 Diesel Fork Truck (2000)
  • R7065 ASM Diesel Fork Truck (2000)
  • R7066 ASM Diesel Fork Truck (2000)
  • R7067 ASM Diesel Fork Truck (2000)
  • R7068 LPG Fork Truck (2000)
  • R7069 LPG Fork Truck (2000)
  • R7070 LPG Fork Truck (2000)

Professional Workshop Service Manual & Technical Specifications

STILL R70-20, R70-25, R70-30, R70-35 Diesel & LPG Fork Trucks Workshop Manual

Maximize the uptime and performance of your STILL material handling equipment with this comprehensive Workshop Manual. This technical volume is the definitive resource for the R70 series, covering both Diesel (DFG) and LPG (TFG) variants. Whether you are performing routine fluid changes or complex electrical troubleshooting, this manual provides the factory-spec data required to maintain your fleet to the highest standards.

This documentation (Ident-Nr. 164544) is specifically designed for professional technicians and fleet owners who require precise technical depth beyond a simple operator's guide.

Comprehensive Model Coverage

This manual provides detailed service information for the following STILL models and internal design groups:

  • R70-20 Diesel Fork Truck (2000)
  • R70-20 LPG Fork Truck (2000)
  • R70-25 Diesel Fork Truck (2000)
  • R70-25 LPG Fork Truck (2000)
  • R70-30 Diesel Fork Truck (2000)
  • R70-30 LPG Fork Truck (2000)
  • R70-35 Diesel Fork Truck (2000)
  • R70-35 LPG Fork Truck (2000)
  • DFG R7062 (2000)
  • DFG R7063 (2000)
  • DFG R7064 (2000)
  • TFG R7068 (2000)
  • TFG R7069 (2000)
  • TFG R7070 (2000)
  • R7065, R7066, R7067 ASM Models (2000)

Technical Specifications & Serial Grouping

To ensure you are using the correct data for your specific machine, this manual references the following internal design series:

  • Diesel Models: 7062, 7063, 7064
  • LPG Models: 7068, 7069, 7070
  • High Capacity/Specialized Models: 7065-7067

Professional Features & Value-Add

  • Drive System Expertise: In-depth coverage of the power axle, drive motor, and the electronic control systems that define the R70's efficiency.
  • Hydraulic Precision: Detailed instructions for lift cylinders, tilt cylinders, and the central hydraulic control block to ensure safe and smooth load handling.
  • Electrical Diagnostics: Complete wiring diagrams and schematics for the STILL Electronic Documentation System (STEDS) architecture, essential for troubleshooting modern AC/ASM motor technology.
  • Mechanical Integrity: Step-by-step procedures for the welded steel frame, detachable fuel/hydraulic tanks, and the four-bolt cast iron counterweight system.
  • Safety First: Dedicated sections on jacking points, securing the truck for service, and high-pressure hydraulic safety protocols.

What is Included

  • Section 01 Frame and Counterweight: Inspection of unit construction and mounting specs for M24 bolts.
  • Section 02 Steer Axle: Alignment, pivot pin replacement, and cylinder seals.
  • Section 03 Power Axle: Gearbox maintenance and drive motor cooling.
  • Section 04 Hydraulics: Working hydraulics, pump flow rates, and valve adjustments.
  • Section 05 Electrical System: Harness routing, sensor calibrations, and fuse assignments.
  • Maintenance Standards: Torque values, lubricant types, and service interval checklists.

Designed for readability on both desktop and mobile devices, this manual ensures that vital technical information is available exactly where you need it—whether in the office or on the shop floor. Protect your investment and ensure operator safety by following the official February 2000 factory specifications.

FAQ

**Which 2000 diesel and LPG configurations are supported in the STILL R70 archive?** keyboard_arrow_down

A: This definitive workshop manual provides exhaustive mechanical documentation for the STILL R70-20, R70-25, R70-30, and R70-35 model variants. It specifically addresses the diagnostic requirements for the 2000 production year, ensuring all technical values for internal design groups 7062, 7063, 7064 (Diesel) and 7068, 7069, 7070 (LPG) are fully recorded across 450 pages.

**How do I perform effective drive system maintenance and AC motor calibration?** keyboard_arrow_down

A: Identify the exact sensor calibrations and power axle gear ratios within the specialized drive system section to isolate mechanical failures. The manual provides a systematic approach for ASM motor technology and drive motor cooling, enabling technicians to identify root causes with factory-certified precision for the R70 series.

**Determine the necessary steps for maintaining the working hydraulics and valves?** keyboard_arrow_down

A: Identify the precise pump flow rates and valve adjustment protocols within the specialized technical groups to maintain machine reliability. The documentation guides technicians through the complete diagnostics of the lift cylinders, tilt cylinders, and central hydraulic control block, providing authoritative instructions for troubleshooting common mechanical faults across the forklift fleet.

**Identify the electrical system diagnostics and STEDS schematic locations?** keyboard_arrow_down

A: Vault-ID "STILL R70 Workshop Archive" is essential for troubleshooting harness routing and fuse assignments as detailed in the STILL Electronic Documentation System (STEDS) architecture. The technical data provides expert insights into wiring diagrams for modern AC motor technology, facilitating more effective fault isolation within the forklift's complex electrical network.

**What are the key technical specifications for frame integrity and steer axle alignment?** keyboard_arrow_down

A: Repository-ID "Perez Technical Library" must be used to verify M24 mounting bolt torques and pivot pin replacement intervals found in the factory-style guide. The handbook encompasses the entire service journey, providing critical protocols for steer cylinder seals and counterweight maintenance to extend equipment life and ensure safe operation for the STILL R70 series.

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This manual is a must-have for anyone working with STILL Diesel Fork Trucks. The detailed diagrams and maintenance guidelines are incredibly helpful. Downloading the manual was a breeze, and I received the link promptly via email. Highly recommend!