STILL R60-20, R60-25, R60-30, R60-35, R60-40, R60-45, R60-50 Electric Forklift Workshop Manual

Technical Specifications and Data - Comprehensive Diagnostics & Service

• Covers STILL R60-20, R60-22, R60-25, R60-30, R60-35, R60-40, R60-45, and R60-50 electric fork trucks, documenting the R6022 through R6049 series variants.
• Official 251-page OEM publication (Ident-Nr. 164518, February 2000 edition) detailing the 2000–2004 production build.
• Includes 14 exploded-view component diagrams, 5 electrical schematic snippets, and 8 detailed technical specification tables.
• Serves as a foundational reference for professional shop environments, offering a detailed, descriptive repair overview without acting as a basic step-by-step tutorial.
• File is delivered as an instant direct download the moment your payment clears.
• Indexed PDF search fully covers every chapter and appendix for rapid navigation.

Component and System Documentation

The 2000–2004 STILL R60 electric fork truck workshop manual provides a structured breakdown of major mechanical and electrical assemblies. This covers the steer axle, power axle, service brake, and the central operator console. Chapters detail the exact sequence of removal and assembly for the steer axle and wheel reduction gears, noting specific configurations for the steer cylinder and track rod components. Furthermore, the documentation deeply explores the electronic control system. It outlines the A9 controller, battery computer, and FleetManager software integration. This gives mechanics a reliable reference for the configuration and parameterization of electric fork truck systems. Note for all diagnostic work: Always ensure the forklift is fully powered down and the main battery is completely disconnected before inspecting high-voltage components to prevent accidental discharge.

Specification and Reference Data

Technical specifications are strictly organized by functional group, giving technicians immediate access to torque values, lubricant types, and battery compartment dimensions. For the steer axle, the steering angle is specified at 80°–82°, with a strict toe-in tolerance of 0 ± 1 mm. Transmission oil capacities are explicitly listed at 1.0 liters per side for models 6022–6025 and 1.4 liters per side for models 6026–6028. The torque value for wheel hub retaining bolts sits at 225 Nm in standard applications. Meanwhile, the nut on the kingpin must be torqued to either 290 Nm or 310 Nm, depending on the specific truck variant in the shop. Electrical system parameters document an 80-volt traction battery with a capacity range of 400–775 Ah. Detailed pin assignments for various connectors are also included. This level of factual depth aids professionals in understanding factory diagrams and serves as a vital resource for planning any complex electrical repair strategy.