Official STILL R60-20, R60-25, R60-30, R60-35, R60-40, R60-45, R60-50 Electric Forklift Workshop Manual - Comprehensive Diagnostics & Service

Technical Scope and Data

• Covers STILL R60-20, R60-22, R60-25, R60-30, R60-35, R60-40, R60-45, and R60-50 electric fork trucks, documenting the R6022 through R6049 series variants
• Original OEM publication Ident-Nr. 164518, February 2000 edition
• Includes 14 exploded-view component diagrams, 5 electrical schematic snippets, and 8 detailed technical specification tables
• File delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• This official 251-page service manual is the foundational reference used for the 2000–2004 production build of the R60 electric fork truck series

Component and System Documentation

The 2000–2004 STILL R60 electric fork truck workshop manual provides a technical overview of major mechanical and electrical assemblies, including the steer axle, power axle, service brake, and operator console. Chapters detail the removal and assembly of the steer axle and wheel reduction gears, including specific instructions for the steer cylinder and track rod components. The documentation further details the electronic control system, covering the A9 controller, battery computer, and FleetManager software integration, providing a clear reference for the configuration and parameterization of electric fork truck systems.

Specification and Reference Data

Technical specifications are organized by functional group, covering torque values, lubricant types, and battery compartment dimensions. Steering angle for the steer axle is specified at 80°–82°, with a toe-in tolerance of 0 ± 1 mm. Transmission oil capacities are explicitly listed at 1.0 liters per side for models 6022–6025 and 1.4 liters per side for models 6026–6028. The torque value for wheel hub retaining bolts is listed as 225 Nm in standard applications, while the nut on the king pin is torqued to 290 Nm or 310 Nm depending on the truck variant. Electrical system parameters include an 80-volt traction battery range of 400–775 Ah and detailed pin assignments for various connectors, which aids in understanding factory workshop documentation.

An official 251-page STILL OEM workshop manual covering the 2000–2004 R60 series electric fork trucks, documenting mechanical, chassis, electrical, and control system specifications for the 6022–6049 series build.