Factory-Grade: Still R70 Series: R70-20, R70-25, R70-30, R70-35, R70-40, R70-45 (DFG/TFG 7032-7034, 7038-7040, 7048-7050) Diesel and LPG Fork Truck Manual (1995-2002)

Still R70 Series Forklift Workshop Documentation

• This 838-page manual covers 1995–2002 Still R70-20, R70-25, R70-30, R70-35, R70-40, R70-45 diesel and LPG forklift models, including types DFG 7032-7034/7048-7050 and TFG 7038-7040.
• Official Still GmbH publication Ident-Nr. 164537, with updates through 2002.
• Contains 838 pages of technical documentation, exploded-view mechanical diagrams, and electrical schematics.
• Delivered as a direct download the moment payment clears.
• Permanent availability in your purchase account — no re-buy required.
• OCR text layer lets you jump to a torque spec by keyword.
• Suitable for printing individual sections for shop-floor use.
• This workshop edition represents the final documentation release for the Still R70 model family, incorporating technical updates from 1995 through 2002.

Mechanical and System Coverage

The Still R70 series workshop documentation provides in-depth technical summaries for critical forklift subsystems. Detailed sections cover the chassis frame construction, including the mounting of detachable fuel and hydraulic oil tanks and the rear counterweight assembly. The manual details the cab structure, including rubber anti-vibration mount procedures. Steering system documentation addresses the hydrostatic servo-steering system, including the Danfoss priority valve, steering control unit models (OSPC/OSPO), and steer cylinder maintenance. The power axle section explains the double-reduction spur-type gearbox, including the toothed hollow shaft, differential assembly, and drive motor mounting. Brake system documentation covers the Perrot hydraulic servo brake, automatic adjuster mechanisms, and parking brake cable rigging.

Electrical and Specification Highlights

Electrical documentation describes the Stilltronic R70 SCR control system, including the power board, contactor panel, and electronic controller functions. Circuit details are provided for diesel and LPG specific components, such as the glow plug system for the DFG models and ignition/throttle positioning solenoids for the TFG models. Key technical parameters included in the documentation provide reference values for maintenance. Gearbox oil capacity is listed at 3.75 liters. The steer axle nut torque for models 7032–40 is 225 Nm. Steering cylinder fixing screws for models 7032–40 require 210 Nm. This 838-page Still workshop manual is intended for technicians servicing the 1995–2002 R70 series, covering chassis, steer axle, power axle, brake, and electrical control system specifications for the R7032–7050 range.