2000 Deutz BFM 1012/1013 Diesel Engine Service Manual (P/N 0297 9771)
512 Pages • 12.38 MB • Instant, Printable PDF
Deutz Models Covered & Key Technical Specifications
Models: Deutz BFM 1012, Deutz BFM 1013, Deutz BF4M 1012, Deutz BF4M 1013, Deutz BF4M 1012 E, Deutz BF4M 1013 E, Deutz BF6M 1012, Deutz BF6M 1013, Deutz BF6M 1012 E, Deutz BF6M 1013 E
Sub-models / Variants: E series, Turbocharged variants (BF), Intercooled variants (M), 4-cylinder, 6-cylinder
Model Years: 2000
Serial Numbers: 0297 9771
Technical Data:
- Engine type: Four-stroke diesel
- Combustion system: Direct injection
- Cylinders: 4-cylinder and 6-cylinder configurations
- Bore: 94 mm (BFM 1012/E), 108 mm (BFM 1013/E)
- Stroke: 115 mm (BFM 1012/E), 130 mm (BFM 1013/E)
- Rated speed: 2500 rpm (BFM 1012/E), 2300 rpm (BFM 1013/E)
- Compression ratio: 17.5 (BFM 1012/E), 17.6 (BFM 1013/E)
- Compression pressure: 28–33 bar (BFM 1012/E), 30–38 bar (BFM 1013/E)
- Firing order: 1-3-4-2 (4-cylinder), 1-5-3-6-2-4 (6-cylinder)
- Valve clearance (Inlet): 0.3 mm
- Valve clearance (Exhaust): 0.5 mm
- Oil temperature limit: ≤ 80 °C (for valve adjustment)
Deutz Manual Features & Content Preview
- Built for service professionals and engine technicians maintaining the 2000 Deutz BFM 1012 and BFM 1013 diesel engine series
- Official OEM publication, Best.-Nr. 0297 9771 (1st Edition, 05/2000)
- Contains 47 technical data tables and 15 adjustment schematics for fuel injection timing and valve clearance procedures
- Serves as the foundational technical reference for the 1012/1013 engine family launch period
Technical Specifications and Data
This factory manual provides comprehensive service data for the BFM 1012 and BFM 1013 engine platforms. The document structure focuses heavily on technical specifications, testing procedures, and assembly instructions for primary systems. Initial chapters detail engine identification, dimensional tolerances, and standardized workshop symbols. You will find exact adjustment routines for valve lash, compression pressure checks, and Bosch injection pump timing calculations based on component-specific shim thickness requirements. Before undertaking any mechanical work, technicians must verify all safety protocols and calibration settings outlined in these factory pages to prevent severe engine damage or personal injury.
Engine Specification Highlights
Technical data within this 512-page resource covers cylinder bore dimensions, engine weights, and operational pressures. The numbers are precise. The BFM 1012/E bore measures 94 mm with a 115 mm stroke, while the BFM 1013/E features a larger 108 mm bore and 130 mm stroke. Valve clearance for the intake is listed at exactly 0.3 mm. Compression pressure for the BFM 1013 series is rated between 30 and 38 bar. Critical fastener procedures are fully documented. Tightening torque for the BFM 1012 main bearing caps requires 30 Nm plus an additional 60-degree angle for final assembly. Cylinder head bolt tightening follows a strict, variant-specific sequence for both 4-cylinder and 6-cylinder models.
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