1999-2005 Kawasaki ULTRA150 JET SKI Watercraft Service Manual

Kawasaki ULTRA150 JET SKI Watercraft Service Manual addresses engine systems including lubrication, fuel delivery, and exhaust for 1999-2005 models. Publication 99969-1016.

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Document Details

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Document Number / Seller:
30718 / Douglas Morris
File Size:
5.68 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Jet Ski
Last updated / verified
Jun 21, 2025

Models Covered & Key Technical Specifications

Systematic Assembly Hydraulic Manual: Kawasaki ULTRA150 JET SKI 1999-2005 - Comprehensive Service & Repair Guide Wiring-Compendium

Kawasaki ULTRA150 JET SKI (99969-1016) -- 1999-2005 Reference Overview | Unit Documentation

  • Calibrated Alignment Specs: 0.7 – 0.8 mm establishes the spark plug gap Specification.
  • Rated Wattage Specs: 106.6 kW signifies the maximum power output Capability.
  • Critical Operating Temps: 1 800 ±100 rpm defines the idle speed for out-of-water operation Parameter.
  • Universal Angular Speed: The ignition timing is set to 15° BTDC @1 250 r/min for optimal performance Logic.
  • Core Optical Resolution: 0.2 mm indicates the maximum reed warp tolerance Matrix.
  • Standard Play Limits: 4.0 m controls the minimum turning radius Framework.

Professional Workshop Service Manual & Technical Specifications

Systematic Assembly Hydraulic Manual: Kawasaki ULTRA150 JET SKI 1999-2005 - Comprehensive Service & Repair Guide Wiring-Compendium

Kawasaki ULTRA150 JET SKI (99969-1016) -- 1999-2005 Reference Overview | Unit Documentation

Identifier Rating Context
Cylinder Compression 675 - 1 070 kPa Engine performance Metrics
Piston/Cylinder Clearance 0.130 - 0.140 mm Internal component Tolerance
Drive Shaft Runout 0.2 mm Mechanical alignment Limit
Impeller Clearance 0.6 mm Pump efficiency Threshold
Steering Position Sensor Clearance 1.5 mm Sensor alignment Range

Featuring a modular arrangement of systems and procedures, this manual covers the Kawasaki ULTRA150 JET SKI from 1999 to 2005. Efficiently requiring expert insight, the document details various systems for comprehensive maintenance and repair.

System operation descriptions cover engine lubrication, fuel delivery, ignition timing, and exhaust systems for optimal performance and longevity.

The documentation addresses the drive system, including pump and impeller specifications, as well as steering and trim cable adjustments for precise control.

Assembly instructions are detailed for engine components, including pistons, rings, and crankshaft maintenance, ensuring proper internal function.

Hydraulic schematics are included for the cooling and bilge systems, crucial for maintaining optimal operating temperatures and preventing damage.

Steering component information is provided for handlebar, cable, and nozzle adjustments, ensuring responsive and accurate steering input.

This manual documents torque specifications for critical fasteners to ensure proper assembly and prevent component failure due to incorrect tightening.

FAQ

What procedures are necessary for checking spark plug gap specifications? keyboard_arrow_down

0.7 – 0.8 mm is the standard spark plug gap for ensuring optimal engine performance.

Determine the recommended idle speed calibration settings. keyboard_arrow_down

1 250 ±100 rpm in water and 1 800 ±100 rpm out of water are the specified idle speed settings for this model.

What specifications are required for calibrated reed valve clearance measurements? keyboard_arrow_down

0.2 mm is the maximum reed warp service limit, indicating the clearance between reeds and the valve holder.

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Reviews (5)

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This manual is a lifesaver! The step-by-step instructions are clear and easy to follow. Highly recommend it for anyone who owns a Kawasaki ULTRA150.
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This manual covers everything you need to know about the ULTRA150. It’s very well organized and easy to understand.
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Rated 5 out of 5 stars
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I was able to fix my jet ski without any professional help! The troubleshooting tips are particularly useful. Fast email download was a plus!
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The download link arrived quickly, and I had no issues accessing the manual. Great support from the team, too!