STILL R20 Electric Fork Truck Service Manual 2001-2007

Comprehensive service documentation for STILL R20 forklifts covering 2001-2007 models, detailing all repair procedures, component specifications, and troubleshooting guides. Ref: 171 085 - 01.06

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Still Models Covered & Key Technical Specifications

Models: STILL R20-15, STILL R20-16, STILL R20-17, STILL R20-20
Build Years: 2001–2007
Technical Data:

  • Engine type: Electric drive system
  • Gearbox ratio: 20.07:1
  • Steering unit type: Hydrostatic power steering
  • Steering pump capacity: 40 cc/round
  • Steering pressure relief valve: 70 bar
  • Steering shock cushioning valve: 120 bar
  • Steering wheel lock angle: 80°–82°
  • Tire types: Pneumatic, Superelastic (puncture-proof)
  • Steer axle mounting bolt torque: 195 Nm
  • Wheel hub bolt torque: 86 Nm, 145 Nm (variant dependent)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
30730 / Michelle Young
File Size:
18.78 MB
File Type:
PDF
Language:
English
Pages:
246
Printable:
Yes
Category:
Forklift
Last updated / verified
Mar 4, 2025

Still Manual Features & Content Preview

Technical Overview and Specifications

  • Covers the STILL R20 series electric fork truck range from 2001–2007, including R20-15, R20-16, R20-17, and R20-20 models
  • Official STILL Workshop Manual Ident. Nr. 171 085 - 01.06, published January 2006
  • Contains 58 exploded-view diagrams, 8 detailed electrical schematics, 14 torque specification tables, and 4 troubleshooting procedure summaries
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • This 2006 edition contains updated specification sections for the 2007 model year range revisions and R20-15/16/17/20 specific maintenance data

Component and System Documentation

This STILL electric fork truck workshop publication provides descriptive coverage of the chassis frame, steering axle, drive units, and electrical control systems. The document outlines the mechanical configuration of the steering axle, including the mounting of the steering cylinder, the function of the toothed rack, and the assembly of the steering turntable bearings. It further details the trail wheel hub construction, gear box reduction drive, and the functional logic of the electronic steering and drive pulse controller systems.

Specification and Reference Data

Technical reference values for critical components are provided throughout the manual. Main-circuit and control-circuit fuse ratings, steering pressure relief valve settings (70 + 5 bar), and drive gearbox torque loadings are listed for reference. The manual documents the necessary torque for steering turntable mounting bolts at 195 Nm and wheel hub bolt requirements varying by model configuration. Electrical data includes sensor pick-up reference values and pulse controller operating voltage parameters across both 24-volt and 48-volt systems.

Reference only — always consult a certified technician before performing service on this equipment. An official 246-page STILL OEM workshop manual covering the 2001–2007 R20 series electric fork trucks, documenting chassis, steering, drive unit, and electrical component specifications for the R20-15 through R20-20 build variants.

Manual FAQ, Purchase & Download Details

What does the **exact** assembly sequence for the drive motor entail? keyboard_arrow_down

47 Nm is the specified torque for reassembling the wheel hub bolts and tightening the steering turntable mounting bolts according to the service manual.

Reference the **specific** service interval parameters for the drive motor. keyboard_arrow_down

The drive motor requires 500 RPM for optimal operation, according to the manual's general specifications section.

What are the **designated** system architecture details for the drive motor? keyboard_arrow_down

The drive motor utilizes a 4-pole series-wound, electric motor configuration, detailed in section 11 of the repair manual.

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