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2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual Preview image 1
2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual Preview image 2
2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual Preview image 3
2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual Preview image 4
2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual Preview image 5
2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual Preview image 6

2003-2005 Kawasaki KLF 250, Bayou 250, Workhorse 250 ATV service manual

Models covered in this manual:

2003 Kawasaki KLF Series

  • KLF 250
  • Bayou 250
  • Workhorse 250

2004 Kawasaki KLF Series

  • KLF 250
  • Bayou 250
  • Workhorse 250

2005 Kawasaki KLF Series

  • KLF 250
  • Bayou 250
  • Workhorse 250

File specifications

File size: 6.33 MB
File type: PDF
Language: English
Pages: 322

Printable: Yes
Estimated download time: 0.13 Minutes
$18.99 (incl. VAT) - Instant Download

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Product Information

Table of Contents

General Information

  1. Introduction
  2. Specifications
  3. Torque and Locking Agent
  4. Special Tools

Periodic Maintenance

  1. Maintenance Schedule
    • Periodic Maintenance Chart
  2. Engine Oil and Oil Filter Change
  3. Air Cleaner Element Cleaning
  4. Fuel Hose Inspection
  5. Throttle Cable Inspection
  6. Spark Plug Inspection
  7. Valve Clearance Adjustment
  8. Drive Belt Inspection
  9. Front and Rear Brake Inspection
  10. Steering Inspection
  11. Electrical System Inspection

Fuel System

  1. Fuel Tank
    • Fuel Tank Removal/Installation
  2. Carburetor
    • Carburetor Removal/Installation
    • Carburetor Disassembly/Assembly
    • Carburetor Inspection

Engine Top End

  1. Cylinder Head
    • Cylinder Head Removal/Installation
    • Cylinder Head Disassembly/Assembly
    • Cylinder Head Inspection
  2. Cylinder, Piston
    • Cylinder and Piston Removal/Installation
    • Cylinder and Piston Disassembly/Assembly
    • Cylinder and Piston Inspection

Engine Right Side

  1. Clutch
    • Clutch Removal/Installation
    • Clutch Disassembly/Assembly
    • Clutch Inspection

Recoil Starter

  1. Recoil Starter Removal/Installation
  2. Recoil Starter Disassembly/Assembly
  3. Recoil Starter Inspection

Engine Lubrication System

  1. Oil Pump
    • Oil Pump Removal/Installation
    • Oil Pump Disassembly/Assembly
    • Oil Pump Inspection

Engine Removal/Installation

  1. Engine Removal
  2. Engine Installation

Crankshaft/Transmission

  1. Crankcase Splitting
  2. Crankshaft Removal/Installation
  3. Transmission Removal/Installation
  4. Crankshaft and Transmission Inspection

Wheels/Tires

  1. Wheels
    • Wheel Removal/Installation
  2. Tires
    • Tire Inspection
    • Tire Replacement

Final Drive

  1. Final Gear Case
    • Final Gear Case Removal/Installation
    • Final Gear Case Disassembly/Assembly
    • Final Gear Case Inspection

Brakes

  1. Front Brake
    • Front Brake Removal/Installation
    • Front Brake Disassembly/Assembly
    • Front Brake Inspection
  2. Rear Brake
    • Rear Brake Removal/Installation
    • Rear Brake Disassembly/Assembly
    • Rear Brake Inspection

Suspension

  1. Front Suspension
    • Front Suspension Removal/Installation
    • Front Suspension Disassembly/Assembly
    • Front Suspension Inspection
  2. Rear Suspension
    • Rear Suspension Removal/Installation
    • Rear Suspension Disassembly/Assembly
    • Rear Suspension Inspection

Steering

  1. Steering Stem
    • Steering Stem Removal/Installation
    • Steering Stem Disassembly/Assembly
    • Steering Stem Inspection

Frame

  1. Frame Removal/Installation
  2. Frame Inspection
  3. Frame Repair

Electrical System

  1. Battery
    • Battery Removal/Installation
    • Battery Inspection
  2. Charging System
    • Charging System Removal/Installation
    • Charging System Inspection
  3. Ignition System
    • Ignition System Removal/Installation
    • Ignition System Inspection
  4. Electric Starter
    • Electric Starter Removal/Installation
    • Electric Starter Inspection
  5. Lighting System
    • Lighting System Removal/Installation
    • Lighting System Inspection

Appendix

  1. Wiring Diagram
  2. Troubleshooting
  3. Index

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