1998 Yamaha YZ250(K)/LC Workshop & Repair Manual (P/N 5DJ-28199-30)
Yamaha Models Covered & Key Technical Specifications
Models: YAMAHA YZ250(K)/LC, YZ250LC, YZ250K1
Sub-models / Variants: USA, Canada (CDN), Australia (AUS), New Zealand (NZ), South Africa (ZA), Europe
Trade Names: YZ250
Model Years: 1998
Serial Numbers: 5DJ1 (USA, CDN, ZA), 5DJ2 (EUROPE), 5DJ4 (AUS, NZ)
Technical Data:
- Engine displacement: 249 cm³
- Engine type: Liquid-cooled 2-stroke
- Compression ratio: 8.7–10.6:1
- Transmission: Constant mesh 5-speed
- Fuel type: Premium unleaded (95+ octane)
- Lubrication: Premix 30:1 (Yamalube 2-R or Castrol A747)
- Coolant capacity: 1.14 L (1.20 US qt)
- Spark plug: BR8EG (NGK)
- Ignition system: CDI magneto
Yamaha Manual Features & Content Preview
- Covers 1998 Yamaha YZ250LC and YZ250K1 models, including variants for the USA, Canada, Australia, New Zealand, South Africa, and Europe
- Official Yamaha publication 5DJ-28199-30, issued for the 1998 model production run
- Serves as the primary 244-page technical reference for the liquid-cooled 2-stroke YZ250 series chassis, engine, and electrical systems
- Contains over 80 exploded-view diagrams, 30 maintenance specification tables, and comprehensive cable routing schematics
Technical Architecture and Maintenance Layout
This factory documentation provides an exhaustive breakdown of the 1998 YZ250(K)/LC. It details critical system inspections for the engine, chassis, and electrical components. Navigating the 244 pages of service data is straightforward thanks to thumb-tab indicators. You get everything from pre-operation safety checks to advanced engine removal and transmission overhauls. Need to adjust the YPVS governor? The exact procedure is mapped out. It also covers cooling system flushing and precise brake system bleeding protocols. Always verify procedures and torque specifications against the official manufacturer data before initiating heavy repairs, as improper maintenance can compromise rider safety.
Specification Highlights
Technical data is structured into clear maintenance tables for rapid component evaluation on the bench. The documentation explicitly covers the 249 cm³ engine displacement and the constant-mesh 5-speed transmission architecture. Fastener torque values are clearly listed in both Nm and ft-lbs, including critical figures like cylinder head nuts (28 Nm) and spark plugs (20 Nm). Because of the 2-stroke design, intake valve clearance does not apply. However, reed valve bending limits are strictly capped at 0.2 mm. You will also find the fuel tank capacity specified at 8.0 liters, paired with a required 30:1 premix ratio for optimal high-performance lubrication.
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