Forklift Mitsubishi FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K Service Manual

Explores Mitsubishi Forklift FG/FD models: engine, power train, electrical systems, and hydraulic circuits. Includes part numbers like 4G63/4G64 for gasoline and S4S for diesel engines.

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Mitsubishi Forklift Mitsubishi FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K Service Manual manual page preview - page 1 of

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Mitsubishi Forklift Mitsubishi FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K Service Manual manual preview page 1 - thumbnail
Mitsubishi Forklift Mitsubishi FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K Service Manual manual preview page 4 - thumbnail
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Document Details

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Document Number / Seller:
30800 / Melissa Miller
File Size:
30.74 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Jan 15, 2025

Models Covered & Key Technical Specifications

Factory-Level Workshop Shop Manual: Forklift Mitsubishi FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K forklift truck service manual Logic-Archive Mitsubishi Forklift FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K (99719-53120) | Forklift Kits

  • Maximum Rotational Force: 450 N-m establishes the maximum torque output for the transmission. S2
  • Established Storage Capacity: For optimal operation, 30 kg provides the essential battery capacity Framework.
  • Measured Fit Tolerances: The torque converter requires 115 N-m for standard operation Logic.
  • Rated Clamp Forces: 2023 Nm is the maximum force that can be applied to the clutch plates, maintaining the Norms.
  • Maximum Travel Rate: Maximum throughput reaches 2000 rpm Parameters.
  • Authorized Climate Specs: For optimal operation, 15-30C defines the environmental limit Topology.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Workshop Shop Manual: Forklift Mitsubishi FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K forklift truck service manual Logic-Archive

Diagnostic-Area: FG15K, FD15K, FG18K, FD18K, FG20K, FD20K, FG25K, FD25K, FG30K, FD30K, FG35K, FD35K // Unit-Designations: Forklift / Powertrain Logic // Diagnostic-Area: Technical-details.

Metric Value Validation-Data
Maximum lift height 3300 (130) 3300 (130)
Fork spread 250 to 1000 (9.8 to 39.4) 250 to 1000 (9.8 to 39.4)
Overall width (w/single tires) 1065 (41.9) 1150 (45.3)
Engine mounted 4G63 Gasoline Engine 4Q2 Diesel Engine
Transmission reduction ratio 2.195 2.258
Hydraulic pump displacement 72.0 (4394) 88.0 (5370)

Cataloging major assemblies into:

  • Power Train
  • Front Axle and Reduction Differential
  • Rear Axle
  • Brake System
  • Steering System

Assembly instructions are detailed for the powertrain components, including the engine and transmission. Hydraulic schematics are included for the hydraulic circuit of the powershift transmission. Steering component information is provided for the steering cylinder and system. Inspection guidelines are provided for wheel brakes and the rear axle assembly. Alignment specifications are included for the front axle and reduction differential. Fundamentally requiring correct assembly and maintenance, this manual provides the necessary technical data for reliable forklift operation. This manual documents torque specifications for various components to ensure proper fastener fatigue prevention.

FAQ

What **calibrated** values are needed for the system architecture? keyboard_arrow_down

196 N-m (20 kgf-m) [145 lbf-ft] is the specified torque for hub bearing lock nuts for the FG/FD15K-FG/FD18K models.

Assess the **applicable** tool requirements for adjustments. keyboard_arrow_down

A torque wrench with a range of 135 to 170.7 psi is required for checking main pressure on 2 to 3.5 ton models.

What **exact** electrical values are specified for system components? keyboard_arrow_down

40 A is the specified rating for the main power relay and the auxiliary power relay (Model: 207212) in the console box.

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The download process was seamless, and I received the link in my email within minutes. The manual itself is comprehensive and covers everything from troubleshooting to maintenance schedules. Highly recommend!