1997-up Mitsubishi FG10-FG35A Forklift Trucks Service Manual
Wiring diagrams, specifications, and repair sequences for the print engine, scanner module, paper path, and electrical systems. PN 99719-11400
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Sample pages from the 1997-up Mitsubishi FG10-FG35A Forklift Trucks Service Manual manual
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Models Covered & Key Technical Specifications
Full-Coverage Quality Hydraulic Manual: Forklift Mitsubishi FG10, FD10, FG15, FD15, FG18, FD18, FG20, FD20, FG25, FD25, FG30, FD30, FG35A, FD35A Forklift Trucks Service Manual - Diagnostic, Maintenance & Repair Procedures (1997-up) Service-Portfolio
Assembly-Group: FG10, FD10, FG15, FD15, FG18, FD18, FG20, FD20, FG25, FD25, FG30, FD30, FG35A, FD35A (99719-11400) // Application-Range: 1997-up Forklift Trucks / Truck Chassis // Repair-Classification: Technical Documentation.
- Calibrated Fill Levels: 27.8 L (7.3 U.S. gal) is the specified capacity for the hydraulic tank Standards.
- Rated Holding Capacity: 40.1 (10.6 U.S. gal) defines the maximum fluid capacity of the cooling system Bounds.
- Critical Interference Fit: For optimal performance, 50 (3051) kgf/cm² indicates the standard pressure for the main hydraulic system Topology.
- Universal Size Parameters: The cooling system requires 30.9 (8.2 U.S. gal) for full coverage Margin.
- Maximum Thermal Envelope: 45 (11.9 U.S. gal) is the specified capacity for the brake system Protocol.
- Documented Volume Data: 3000 (118) mm establishes the maximum lift height for standard models.
Professional Workshop Service Manual & Technical Specifications
Full-Coverage Quality Hydraulic Manual: Forklift Mitsubishi FG10, FD10, FG15, FD15, FG18, FD18, FG20, FD20, FG25, FD25, FG30, FD30, FG35A, FD35A Forklift Trucks Service Manual - Diagnostic, Maintenance & Repair Procedures (1997-up) Service-Portfolio
Assembly-Group: FG10, FD10, FG15, FD15, FG18, FD18, FG20, FD20, FG25, FD25, FG30, FD30, FG35A, FD35A (99719-11400) // Application-Range: 1997-up Forklift Trucks / Truck Chassis // Repair-Classification: Technical Documentation. Engineering chapters address: General Information, Cooling System, Electrical System, Power Train, Clutches, Manual Transmission, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Fork, and Service Data. Logically calling for detailed information on various components and systems. The manual documents torque specifications for critical fasteners to ensure proper joint separation prevention.
METADATA
| Identifier | Parameters | Logic |
|---|---|---|
| Vehicle Exterior | Dimensions, Model Designations | Specifications |
| Cooling System | Radiator, Fan Belt, Water Pump | Procedures |
| Electrical System | Console Box, Wiring Harness, Switches | Systems |
| Power Train | Engine, Transmission, Drive Line | Technical-Details |
| Clutches | Dry-type, Wet-type, Torque Converter | Components |
| Manual Transmission | Gears, Shifter Forks, Control Cover | Sub-Assemblies |
| Powershift Transmission | Hydraulic Circuit, Control Valve, Pump | Operation |
| Front Axle and Reduction Differential | Hubs, Differentials, Drive Axles | Assemblies |
| Rear Axle | Wheel Nuts, Bearing Supports | Maintenance |
| Brake System | Master Cylinder, Wheel Cylinder, Brake Test | Diagnostics |
| Steering System | Kingpin, Knuckle, Tie-rod | Adjustments |
| Hydraulic System | Lines, Cylinders, Valves | Flow Paths |
| Mast and Fork | Simplex, Duplex, Triplex Mast | Configurations |
| Service Data | Torque Specs, Lubricant Capacities | Reference Data |
INTRODUCTION
This service manual is a guide to servicing Mitsubishi Forklift Trucks for 1.0 thru 3.5 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your forklift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual. We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Mitsubishi reserves the right to change specifications or design without notice and without incurring obligation.
SPECIFICATIONS OVERVIEW
This manual provides comprehensive information on all aspects of forklift truck maintenance and repair. Included are detailed specifications for all major systems, diagnostic procedures, and recommended service intervals. Consistent application of these procedures will ensure optimal performance and longevity of your equipment.
TABLE OF CONTENTS SUMMARY
- Rear Axle
- Steering System
- Brake System
- Hydraulic System
- Electrical System
- Power Train
MAJOR SYSTEMS DOCUMENTED
Safety procedures are documented for specific operational tasks. Fluid capacities are listed for all major fluid reservoirs, including engine oil, transmission fluid, and hydraulic fluid. Tool requirements are listed for specialized repair procedures. Installation guidelines are provided for major component replacements. Maintenance guidelines are included for routine servicing and inspection. Diagnostic procedures are outlined for troubleshooting common issues.
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