2002-2005 Mitsubishi Forklift Trucks FGC15K-FGC30K & FG20-FG35A Service Manual

Mitsubishi Forklift FGC15K-FGC30K and FG20-FG35A forklifts with 25 ppm performance. This manual covers chassis, mast, and engine repair procedures. Includes diagnostic information and part number Abe008.

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Document Details

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Document Number / Seller:
30827 / John Edwards
File Size:
28.01 MB
File Type:
ZIP
Language:
English
Pages:
658
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 20, 2025

Models Covered & Key Technical Specifications

Mitsubishi Forklift Trucks 2002-2005

Mitsubishi FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K, FG20, FG25, FG30, FG35A Forklift Trucks Service Manual

2002-2005 Mitsubishi FGC15K-FGC30K & FG20-FG35A Forklift Trucks Service Manual | Official Genuine Coverage Suite.

  • Reference Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Approved Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Designated Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Essential Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Baseline Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Fundamental Crucial Fluid Capacity: For proper function, 2.5L is the standard operating fluid capacity Configuration.

Professional Workshop Service Manual & Technical Specifications

Mitsubishi Forklift Trucks 2002-2005 Service Manual: FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K, FG20, FG25, FG30, FG35A Forklift Trucks Chassis, Mast & Engine Repair Manual 2002-2005 System-Standards

Diagnostic-Area: FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K, FG20, FG25, FG30, FG35A Forklift Trucks | Performance-Values: 2002-2005 Forklift Trucks | Documentation-Type: Repair Manual

Component Value Logic
Engine 4G63 / 4G64 Gasoline/LPG
Transmission Powershift Automatic
Max Fork Height 3325 mm (131 in) Standard
Ground Clearance 95 mm (3.7 in) Minimum
Oil Capacity 4.8 L (1.3 gal) Total

Cataloging major assemblies into distinct sections, this manual details the following:

  • Steering System Procedures
  • Brake System Overhaul
  • Hydraulic System Diagnostics
  • Fuel System Components
  • Power Train Servicing

Hydraulic System Procedures

Reliably demanding hydraulic system operations are documented for hydraulic pump, control valve, lift cylinders, and tilt cylinders, ensuring comprehensive coverage for maintenance and repair tasks.

Brake System Maintenance

Procedures for brake pedal adjustment, wheel cylinder disassembly, and master cylinder maintenance are thoroughly documented to ensure optimal braking performance and safety.

Steering System Servicing

Detailed instructions for steering gear disassembly, tilt steering assembly installation, and steering cylinder inspection are provided to maintain precise steering control and operator safety.

Fuel System Components

Information on the fuel system, including LP-gas device layout and gasoline/LPG selector switch operation, is included to ensure proper fuel delivery and engine performance.

Power Train Repair

Covers the removal and installation of the engine, transmission, and reduction gear, providing essential steps for powertrain maintenance and repair to ensure reliable operation.

FAQ

Specify the **applicable** lubrication requirements for the Mitsubishi Forklift FGC series? keyboard_arrow_down

10W-30 engine oil is specified for lubrication in the FGC series, with specific attention to lubrication charts in the Service Data section for detailed intervals and quantities.

What is the **exact** testing parameters for the hydraulic system's main relief valve pressure? keyboard_arrow_down

18142 kPa (185 kgf/cm²) [2631 psi] is the main relief valve set pressure specification for ensuring system protection and optimal performance.

Calculate the **specific** diagnostic procedures for brake system issues like uneven braking? keyboard_arrow_down

Brake system diagnostics for uneven application involve checking drum runout or mounting part looseness, followed by tire inflation pressure verification and lining condition assessment for proper function.

What values **designated** for the hydraulic system's lift cylinder internal diameter? keyboard_arrow_down

The internal diameter for the lift cylinder is 63.5 mm (2.50 in.) for FGC15K/FGC18K models and 76.2 mm (3.00 in.) for FGC20K and later models.

Assess the **critical** component identification for steering system troubleshooting? keyboard_arrow_down

Critical components for steering system troubleshooting include the steering gear, steering cylinder, and hydraulic pump; issues with spool or valve body sealing, and piston rod damage are key areas to inspect.

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The troubleshooting section really helped me resolve an issue quickly. Nice to have a reliable download link and prompt email support!
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