Official Genuine Mitsubishi FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K, FG20, FG25, FG30, FG35A Forklift Trucks Chassis, Mast & Engine Repair Manual 2002-2005
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Sample pages from the Official Genuine Mitsubishi FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K, FG20, FG25, FG30, FG35A Forklift Trucks Chassis, Mast & Engine Repair Manual 2002-2005 manual
Purchase Information
2002-2005 Mitsubishi FGC15K-FGC30K & FG20-FG35A Forklift Trucks Service Manual - Technical Specifications
- Document Number / Seller:
- 30827 / John Edwards
- File Size:
- 28.01 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 658
- Printable:
- Yes
- Estimated Download Time:
- 0.57 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Forklift
- Brand:
- Mitsubishi
- Reviewed and Approved:
- Dec 20, 2025
Mitsubishi Models and Parts Covered in this Forklift Manual
- FGC18K (2002-2005)
- FGC20K (2002-2005)
- FGC20K HO (2002-2005)
- FGC25K (2002-2005)
- FGC25K HO (2002-2005)
- FGC30K (2002-2005)
- FG20 (2002-2005)
- FG25 (2002-2005)
- FG30 (2002-2005)
- FG35A (2002-2005)
Complete Manual Information
Mitsubishi FGC15K-FGC30K & FG20-FG35A Forklift Truck Service Manual: The Complete Technical Workshop Resource
Ensure your Mitsubishi forklift fleet stays operational and safe with this comprehensive technical service manual. This isn't just a basic operator’s guide; it is the definitive workshop resource used by professional mechanics and fleet managers. It combines the core Chassis and Mast manual with essential Engine, Fuel System, and Options supplements to provide 360-degree coverage of your equipment.
Whether you are performing a routine 50-hour inspection or a complete engine overhaul, this manual provides the factory-spec precision required to minimize downtime and prevent costly repair errors.
Extensive Model & Serial Number Coverage
This manual is specifically engineered for the following Mitsubishi Forklift Truck models and their respective serial number ranges:
- FGC15K, FGC18K: Serial AF81C-00011-up, AF81D-00011-up, AF81E-00011-up
- FGC20K, FGC25K: Serial AF82C-00011-up, AF82D-00011-up, AF82E-00011-up
- FGC20K HO, FGC25K HO: Serial AF82C-90011-up, AF82D-90011-up, AF82E-90011-up
- FGC30K: Serial AF83C-00011-up, AF83D-00011-up, AF83E-00011-up
- FG20, FG25, FG30, FG35A: Serial PA3487-up (Equipped with 4G63/4G64 Engines)
What is Inside this Technical Guide?
This package includes the primary service data plus critical supplements for LPG systems and electrical options:
1. Chassis & Mast Service Data
- Full breakdown of the frame, overhead guard, and counterweight.
- Detailed service for the braking system, steering axle, and tire replacement.
- Comprehensive Mast & Fork instructions, including lift cylinder seal replacement and chain tensioning.
2. 4G63 & 4G64 Engine Specialist Info
- Complete engine reconstruction and adjustment specifications.
- Tightening torque tables for cylinder heads, main bearings, and flywheels.
- Valve clearance adjustments and timing belt synchronization.
3. Advanced Fuel Systems & LPG Supplement
- Step-by-step diagnostics for EPA-regulated fuel systems.
- Detailed maintenance for the LPG converter (vaporizer), carburetor, and high-pressure hoses.
- Electronic Control Unit (ECU) pin-out diagrams and sensor testing (Throttle body, Pedal Angle, etc.).
4. Electrical & Troubleshooting
- Full-color wiring schematics for the main harness and auxiliary power.
- Troubleshooting tables for engine performance, hydraulic lag, and starting issues.
- Options supplement covering strobe lamps, backup alarms, and auxiliary lighting.
Technical Documentation Breakdown
This service bundle includes the following detailed manuals:
- Chassis & Mast Service Manual (Pub. No. 99719-70150): 307 Pages of structural, hydraulic, and mechanical data.
- 4G63, 4G64 Gasoline Engine Service Manual (Pub. No. 99729-14110): 84 Pages of complete engine overhaul specs.
- 4G63, 4G64 Engine Service Manual - Supplement (Pub. No. 99729-74120): 86 Pages of additional engine technical instructions.
- 4G63, 4G64 EPA Fuel System Supplement (Pub. No. 99729-75110): 146 Pages covering advanced fuel systems and emissions.
- Liquefied Petroleum Gas (LPG) Supplement (Pub. No. 99729-75100): 17 Pages of LPG-specific safety and maintenance.
- Options Supplement (Pub. No. 99739-91100): 18 Pages covering strobe lamps, back-up alarms, and electronic accessories.
Total Page Count: 658 Pages of high-resolution, printable technical data.
Why Every Technician Needs This Manual
- Precision Specs: Includes the specific "Service Data" charts for wear limits on gears, chains, and splines.
- Safety First: Includes all official Mitsubishi "Warning" and "Caution" protocols to ensure technician safety when working with high-pressure hydraulics and LPG systems.
- Tooling Efficiency: Lists all specialized Mitsubishi service tools required for specific jobs, saving you time and preventing damage to components.
- Mobile Optimized: The clean layout and clearly defined headers make it easy to read on tablets or smartphones right on the shop floor.
Stop guessing at torque specs or hydraulic pressures. Invest in the official data that ensures your Mitsubishi Forklift Truck operates at peak performance for years to come.
Download Instructions for Mitsubishi Forklift Manual
Frequently Asked Questions - Mitsubishi Forklift Manual
What does this Mitsubishi manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Official Genuine Mitsubishi FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K, FG20, FG25, FG30, FG35A Forklift Trucks Chassis, Mast & Engine Repair Manual 2002-2005. It includes information for the following models: - FGC18K (2002-2005) - FGC20K (2002-2005) - FGC20K HO (2002-2005) - FGC25K (2002-2005) - FGC25K HO (2002-2005) - FGC30K (2002-2005) - FG20 (2002-2005) - FG25 (2002-2005) - FG30 (2002-2005) - FG35A (2002-2005).
Is this manual suitable for beginners?
Yes, this Mitsubishi manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Forklift maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (28.01 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Mitsubishi Forklift manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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