2006 Ski-Doo REV Series Service Manual: GSX/GTX/MX Z/Summit (502 P.)
377/552/593 engines with RAVE valve, DPM, and Power Tek ignition systems. Covers fan-cooled and liquid-cooled models including Expedition, Adrenaline variants. PN MMR2005-059.
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Sample pages from the 2006 Ski-Doo REV Series Service Manual: GSX/GTX/MX Z/Summit (502 P.) manual
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Ski-Doo Models Covered & Key Technical Specifications
Models: Bombardier MX Z 600 HO (CG5A, CG5B), Expedition, GSX, GTX, Summit, MX Z, MX Z (Adrenaline)
Sub-models / Variants: 380F, 550F, 500 SS, 600 HO, 600 HO SDI, 800 HO, 800 HO DPM, 800 HO DPM Power Tek
Build Years: 2006
Serial Numbers: CG5A, CG5B, CG5C, CG5D, CH5A, CH5B, CH5C, CH5D, CJ5A, CJ5B, CJ5C, CK5A, CK5B, CL5A, CL5B, CL5C, CP5A, CP5B, CP5C, CP5D, FJ5A, FJ5B, DG5B, DF5A, DC5A, DC5B, DB5A, DB5B, DD5A, DD5B, DE5A, DE5B, DA5A, DA5B, EM5A, EM5B, EL5A, EL5B, ED5A, ED5B, ED5C, EC5A, EC5B, EH5A, EH5B, EJ5A, EJ5B, EJ5C, EA5A, EA5B, EA5C, BR5A, BR5B, BR5C, BP5A, BP5B, BP5C, BF5A, BF5B, BF5C, BF5G, BF5H, BF5J, BF5L, BH5B, BH5C, BH5D, BH5A, BH5E, BC5A, BC5C, BC5F, BC5G, BC5H, BC5J, BC5K, BC5L, BC5M, BE5A, BE5B, BE5C, BE5G, BE5H, BE5J, BE5K, BE5L, BE5M, BE5N, BG5A, BG5B, BV5A, BV5B, BV5C, BV5D, BK5A, BK5B, BK5C, BK5D, BK5F, BK5G, BK5H, BK5J, BK5K, BK5L, BK5M, BK5N, BL5A, BL5B, BL5C, BL5G, BL5H, BL5J, BL5K, BL5L, BL5M, BW5C, BW5F, BW5G, BW5H, BW5J, BW5K, BW5L, BW5M, BX5C, BX5D, BX5E, BX5F, BX5G, BD5A, BD5B, BD5C, BD5G, BD5H, BD5J, BD5K, BD5L, BD5M, BB5A, BB5B, BB5C, BB5D, BB5F, BB5G, BB5H, BB5J, BB5K, BB5L, BB5M, BB5N, BS5C, BS5D, BS5E, BS5F, BS5G, BS5H, BS5J, BS5K, BS5L, BS5M, BS5N, BU5A, BU5B, BU5C, BU5D, CM5A, CM5B
Technical Data:
- Piston/cylinder wall clearance: 0.104–0.136 mm (0.004–0.005 in)
- Compression ratio: 9.5:1
- Cylinder head bolt torque: 29 N•m (21 lbf•ft)
- Crankshaft end-play: 0.10–0.30 mm (0.004–0.012 in)
- Fuel capacity: 30 L (7.9 US gal)
- Coolant system capacity: 3.5 L (0.92 US gal)
Ski-Doo Manual Features & Content Preview
Technical Scope and Specifications
- Built for owners and workshops servicing the 2006 Ski-Doo REV Series snowmobiles, including GSX, GTX, MX Z, and Summit variants with 380F through 800 HO Power Tek engines.
- Official BRP publication REV 2006_v.2.0.1, identifying technical procedures for the REV series production year.
- Documents critical maintenance and engine diagnostic data across 502 pages, including torque sequences for M4 through M14 fasteners and engine-specific tightening values.
- File link appears in your order confirmation straight away.
- Suitable for printing individual sections for shop-floor use.
- Contains specific leak test verification flow charts for liquid-cooled engines.
- Indexed PDF search covers every chapter and appendix.
- Covers 108 model configuration variants defined by unique model numbers like CG5A, DB5A, and BD5M.
- This 2006 service publication provides the factory-standard reference for 2006 Ski-Doo REV series engine maintenance, chassis upkeep, and electrical systems.
Engine and Chassis Documentation
Procedural Overview and Maintenance Charts
This 2006 Ski-Doo REV series service manual contains the foundational technical details for the 2006 Ski-Doo REV snowmobile lineup, covering essential maintenance schedules for 10-hour, seasonal, and preseason tasks. The guide details perform storage procedures, including proper engine fogging, cooling system flushing, and fuel stabilization for long-term protection. Chapters encompass detailed instructions for engine removal, installation, and inspection of the REV-series engines, alongside steering, suspension, and body frame repairs.
Technical Specifications and Diagnostics
Engine-specific data sections provide comprehensive values for rebuilding and tuning, including cylinder head warpage limits, ring end gap clearances, and crankshaft deflection tolerances. Cylinder head bolt torque values are documented at 29 N•m (21 lbf•ft) in a criss-cross sequence. Intake manifold bolt torque is specified at 11 N•m (97 lbf•in) for 593 HO/793 HO engines, while 377/552 engines utilize 22 N•m (16 lbf•ft). The electrical system section documents pinouts and resistance values for stator and magneto testing. Diagnostic charts cover common faults like irregular idle or performance loss, including specific maintenance guide references for the DPM and SDI management systems.
An official 502-page BRP OEM shop manual covering the 2006 Ski-Doo REV, documenting engine, chassis, electrical, and fuel-delivery specifications for the full GSX, GTX, MX Z, and Summit model-year build.
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