2006-2007 Suzuki GSX-R600 Gixxer Service Manual

Comprehensive service and repair guide for Suzuki GSX-R600 Gixxer motorcycles (2006-2007 models). Covers engine, fuel injection, cooling, electrical, chassis, and drivetrain systems with detailed diagnostic procedures.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Suzuki Models Covered & Key Technical Specifications

Models: Suzuki GSX-R600
Sub-models / Variants: K6, K7, GSX-R600UE, GSX-R600UF
Trade Names: Gixxer
Build Years: 2006–2007
Serial Numbers: E-02 (UK): JS1CE111100100001–, E-19 (EU): JS1CE111100100001–/JS1CE211100100001–/JS1CE311100100001–, E-24 (Australia): JS1CE121300100001–, E-03/E-28/E-33 (USA/Canada): JS1GN7DA62100001–
Technical Data:

  • Engine displacement: 599 cm³ (36.5 cu. in)
  • Engine configuration: 4-stroke, liquid-cooled, DOHC, 4-cylinder
  • Compression ratio: 12.5:1
  • Transmission type: 6-speed constant mesh
  • Idle speed: 1,300 ± 100 r/min
  • Fuel tank capacity: 15.5–16.5 L (4.1–4.4 US gal)
  • Engine oil capacity (with filter): 2.5 L (2.6/2.2 US/Imp qt)
  • Coolant capacity: 2.7 L (2.9/2.4 US/Imp qt)
  • Drive chain: RK525SMOZ7Y, 114 links
  • Front tire: 120/70 ZR 17 M/C (58 W)
  • Rear tire: 180/55 ZR 17 M/C (73 W)
Technical Specifications
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Document Number / Seller:
25090 / Susan Wilson
File Size:
53.24 MB
File Type:
PDF
Language:
English
Pages:
517
Printable:
Yes
Category:
Motorbike
Last updated / verified
Mar 15, 2026

Suzuki Manual Features & Content Preview

Suzuki GSX-R600 2006–2007 Service Manual Features

  • Covers 2006–2007 Suzuki GSX-R600 Gixxer sportbike variants including K6 and K7 models
  • Official Suzuki OEM publication P/N 99500-35100-01E, 2006 edition
  • Contains 12 major system chapters, comprehensive circuit schematics, and 30 indexed chassis torque tables
  • File is laid out for standard letter and A4 printing
  • Indexed PDF search covers every chapter and appendix
  • This 517-page 2006 OEM publication serves as the primary technical reference for the 2006–2007 GSX-R600 series build, documenting exact specifications for engine, chassis, and electronic fuel injection systems.

Document Structure and Technical Overview

Component and Systems Documentation

This 517-page Suzuki GSX-R600 publication details the full maintenance and assembly cycle for the motorcycle. Chapters include comprehensive sections on the fuel injection system, exhaust control valves, liquid-cooled engine internals, and the six-speed constant mesh transmission. Electrical documentation spans connector pinouts, sensor thresholds, and lighting specifications. The factory workshop documentation is structured to guide owners and professionals through periodic maintenance, engine overhaul, and chassis adjustment procedures.

Engine and Chassis Specifications

The Suzuki GSX-R600 2006–2007 service manual provides critical technical data for routine service and repair operations. Main crankshaft journal bolts require 115 Nm of torque. Valve clearance for the intake is listed at 0.08–0.18 mm in the cylinder head specification table. Coolant system capacity for the GSX-R600 is documented at 2.7 liters. Oil filter replacement requires a specific torque of 20 Nm. Final drive adjustment is governed by a 20–30 mm chain slack specification. Engine oil capacity with filter change is listed at 2.5 L. Reference only — always consult a certified technician before performing service on this equipment.

An official 517-page Suzuki OEM workshop manual covering the 2006–2007 GSX-R600, documenting engine, chassis, electrical, and fuel-injection specifications for the K6 and K7 build.

Manual FAQ, Purchase & Download Details

Is there an exploded view of the front wheel and its associated components provided in the manual? keyboard_arrow_down

Yes, the manual includes a detailed exploded view of the front wheel system, which displays the assembly order of items such as the brake disc, bearings, and axle components.

Can I find edition or publication information within this document? keyboard_arrow_down

Service manual is identified by the publication number 99500-35100-01E and is copyrighted by the Suzuki Motor Corporation in 2006. It includes a comprehensive foreword and group index that details the manual structure for the 2006-2007 GSX-R600 model series.

Does the document contain wiring diagrams for the electrical systems? keyboard_arrow_down

Yes, the manual features a dedicated section, Group 12, that covers the wiring diagrams and electrical connection references for the motorcycle.

Are there technical specifications for the engine and transmission sections? keyboard_arrow_down

Manual contains extensive specification tables for the engine and drive train, including data on bore, stroke, compression ratios, and 6-speed transmission gear ratios. These sections are intended to provide comprehensive baseline performance data for the specified 2006-2007 GSX-R600 models.

Which fluid capacity references are included in the manual? keyboard_arrow_down

Document lists fluid capacities for the fuel tank, engine oil, and coolant systems. Specifically, it provides standard volumes for oil changes with filter replacement and total coolant solution capacities. These values are organized within the specification and general information chapters to ensure reference to the manufacturer's recommended service data.

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