2001-2002 Suzuki GSX-R600 Service Manual

Suzuki GSX-R600 troubleshooting and repair reference for 2001-2002 models, covering engine, chassis, electrical systems, and more. Ref: 99500-35080-01E

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Document Details

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Document Number / Seller:
24623 / Amy Davis
File Size:
27.82 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Sep 19, 2025

Models Covered & Key Technical Specifications

Precision Operations Technical Manual: Suzuki GSX-R600 Service Manual, 2001-2002 models Service-Dossier

Technical-Benchmarks: Applied Collection // Engine-Type: Motorcycle / Bike Logic // Technical-Benchmarks: 27.8249 MB data.

  • Factory Heat Dissipation: For optimal operation, 20-30°C (68-86°F) defines the environmental limit Baseline.
  • Certified Production Rate: The formatter board requires 27.8249 MB for standard operation Requirements.
  • Engineered Form Factor: 10 N-m limits the active printing consumption Threshold.
  • Primary Tightening Data: The engine mounting bolts require 120 N-m for standard operation Configuration.
  • General Gap Specs: Maximum throughput reaches 120 N-m Mapping.
  • Integral Working Temperature: The formatter board requires 120 N-m for standard operation Sequences.

Professional Workshop Service Manual & Technical Specifications

Precision Operations Technical Manual: Suzuki GSX-R600 Service Manual, 2001-2002 models Service-Dossier

Technical-Benchmarks: Applied Collection // Engine-Type: Motorcycle / Bike Logic // Technical-Benchmarks: 27.8249 MB data.

Specification Baseline Architecture
Engine Type 4-Stroke, Liquid-Cooled, DOHC Motorcycle
Bore x Stroke 72.0 x 48.6 mm Chassis
Compression Ratio 12.2:1 Electrical
Fuel System Fuel Injection Cooling
Ignition Electronic Ignition (Transistorized) Transmission

The service manual covers systems, procedures, and components for the Suzuki GSX-R600 (2001-2002 models). This document details the motorcycle's internal workings, including the engine, chassis, electrical network, and fuel system.

Component locations are identified for all major systems.

Service procedures are documented for routine maintenance and complex repairs.

Calibration requirements are specified for sensors and actuators within the FI system.

Electrical system documentation covers wiring diagrams and diagnostic procedures.

Suspension service documentation covers front fork and rear suspension adjustments.

This manual documents torque specifications for engine components to ensure proper mating surface contact.

FAQ

Calculate the **precise** pressure specifications for the fuel system? keyboard_arrow_down

Approximately 300 kPa (3.0 kgf/cm², 43 psi) is the specified absolute fuel pressure.

What values define **proper** assembly sequence for critical engine components? keyboard_arrow_down

115 N-m is required for the countershaft/1st drive gear, with a final torque of 83.2 lb-ft.

Assess the **standard** service interval parameters for the engine oil and filter. keyboard_arrow_down

Initially at 1 000 km (600 miles, 1 month) and every 6 000 km (4 000 miles, 6 months) thereafter is recommended for oil and filter replacement.

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The download process was seamless and I received the manual in just a few minutes. The instructions are clear and comprehensive, making maintenance much easier. Highly recommend for any Gixxer owner!