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2005 Bombardier Ski-Doo REV series shop manual Preview image 1
2005 Bombardier Ski-Doo REV series shop manual Preview image 2
2005 Bombardier Ski-Doo REV series shop manual Preview image 3
2005 Bombardier Ski-Doo REV series shop manual Preview image 4
2005 Bombardier Ski-Doo REV series shop manual Preview image 5
2005 Bombardier Ski-Doo REV series shop manual Preview image 6

2005 Bombardier Ski-Doo REV series shop manual

Models covered in this manual:

REV Series / Bombardier Recreational Products

  • Ski-Doo MX Z REV 440 (2005)

  • Ski-Doo MX Z REV 550F (2005)

  • Ski-Doo MX Z REV 600 HO (2005)

  • Ski-Doo MX Z REV 600 HO SDI (2005)

  • Ski-Doo MX Z REV 800 HO (2005)

  • Ski-Doo MX Z REV 800 HO Renegade (2005)

  • Ski-Doo MX Z REV 1000 SDI (2005)

  • Ski-Doo MX Z REV 1000 SDI Renegade (2005)

  • Ski-Doo Summit REV 600 HO (2005)

  • Ski-Doo Summit REV 800 HO (2005)

  • Ski-Doo Summit REV 1000 SDI (2005)

  • Ski-Doo GSX REV 600 HO (2005)

  • Ski-Doo GSX REV 600 HO SDI (2005)

  • Ski-Doo GSX REV 800 HO (2005)

  • Ski-Doo GSX REV 1000 SDI (2005)

  • Ski-Doo GTX REV 600 HO (2005)

  • Ski-Doo GTX REV 600 HO SDI (2005)

  • Ski-Doo GTX REV 800 HO (2005)

  • Ski-Doo GTX REV 1000 SDI (2005)

  • 2005 REV series

  • EXPEDITION 550F

  • GSX 380F

  • GSX 550F

  • GSX 500 SS

  • GSX 600 HO

  • GSX 600 HO SDI

  • GSX 800 HO DPM Power Tek

  • GTX 380F

  • GTX 550F

  • GTX 500 SS

  • GTX 600 HO

  • GTX 600 HO SDI

  • GTX 800 HO DPM Power Tek

  • MX Z 380F

  • MX Z 550F

  • MX Z 500 SS

  • MX Z 600 HO

  • MX Z 600 HO SDI

  • MX Z (Adrenaline) 800 HO

  • MX Z 800 HO DPM Power Tek

  • SUMMIT 550F

  • SUMMIT 800 HO DPM

  • 2005 RT Series

  • MACH Z 995 SDI

  • SUMMIT HIGHMARK 995 SDI

  • SUMMIT

  • HIGHMARK X 995 SDI

  • Tundra

  • Skandic LT

  • Skandic LT E

  • Skandic WT

  • Skandic SWT

  • Skandic WT LC

  • Skandic SUV 550

  • Skandic SUV 600

  • Expedition TUV 600 HO SDI

  • Expedition TUV V-1000

    • EXPEDITION
      • 550F
    • GSX
      • 380F
      • 550F
      • 500SS
      • 600HO
      • 600HO SDI
      • 800 HO DPM Power Tek
    • GTX
      • 380F
      • 550F
      • 500SS
      • 600HO
      • 600HO SDI
      • 800 HO DPM Power Tek
    • MXZ
      • 380F
      • 550F
      • 500SS
      • 600HO
      • 600HO SDI
    • MX Z (Adrenaline)
      • 800HO
    • MX Z 800 HO DPM Power Tek
    • SUMMIT
      • 550F
      • 800 HO DPM

File specifications

File size: 118.90 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 2.44 Minutes
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Product Information

Table of Contents

INTRODUCTION

  1. Vehicle Identification Number
  2. Vehicle Serial Number
  3. List of Abbreviations Used in this Manual
  4. Manual Layout
  5. Using the Manual
  6. Lubrication and Maintenance Products
  7. Shop Manual Procedures
  8. Locking Fasteners Procedure
  9. Fastener Tightening Procedure
  10. Technical Information
  11. Subassembly Assembly
  12. Color Coding Chart
  13. Calibration Sheets
  14. Tightening Torques

01 MAINTENANCE

  1. Maintenance Chart
    • Storage
    • Engine
    • Fuel System
    • Drive System
    • Rear Suspension
    • Steering and Front Suspension
    • Electrical System
  2. Pre-Season Preparation
    • Engine
    • Fuel System
    • Drive System
    • Rear Suspension
    • Steering and Front Suspension
    • Electrical System

02 TROUBLESHOOTING

  1. Fuel and Oil Systems
    • Fuel System
    • Oil System
  2. Electrical System
    • Battery
    • Ignition
    • Charging
  3. Steering and Suspension
    • Steering
    • Front Suspension
    • Rear Suspension

03 ENGINES

  1. Leak Test
    • Compression Test
    • Engine Leak Verification Flow Chart

04 EXHAUST SYSTEM

  1. 377 and 550 Engines
  2. 593, 593 HO, 594 HO SDI, and 793 HO Engines
    • Manifold
    • Muffler
    • Pipes

05 ENGINE REMOVAL AND INSTALLATION

  1. Engine Removal
    • Preparation
    • Removal from Vehicle
  2. Engine Installation
    • Preparation
    • Installation into Vehicle
    • Post-Installation Checks

06 MAGNETO SYSTEM

  1. Magneto System
    • Magneto Flywheel
    • Stator
  2. Ignition System
    • Ignition Coil
    • Spark Plugs

07 TOP END

  1. Top End Overhaul
    • Disassembly
    • Inspection
    • Assembly
    • Cylinder
    • Piston
    • Rings
    • Power Valve System
    • Cylinder Base Operation

08 BOTTOM END

  1. Bottom End Overhaul
    • Disassembly
    • Inspection
    • Assembly
    • Crankshaft
    • Bearings
    • Seals

09 ENGINE MEASUREMENT

  1. Engine Measurement Procedures
    • Cylinder Bore Measurement
    • Piston-to-Cylinder Clearance Measurement
    • Connecting Rod Big End Side Clearance
    • Connecting Rod Big End Radial Clearance
    • Crankshaft Deflection
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