2003 BOMAG BW 211 D-3 Repair Manual
This comprehensive repair manual covers the BOMAG BW 211 D-3 vibratory roller, detailing procedures for maintenance, troubleshooting, and repair of its hydraulic systems and components. Catalog Number 008 193 60.
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Bomag Models Covered & Key Technical Specifications
BOMAG BW 211 D-3 (2003) - Full Repair Manual Comprehensive repair and maintenance manual for vibratory rollers.
- Factory Capacity Limits: 475 bar is configured at the maximum pressure setting.
- Essential Play Limits: For optimal operation, 1.8 mm represents the maximum shaft end play.
- Key Current Rating: The vibration pump requires 2.5 A for standard operation.
- Primary Speed Rating: The travel pump offers speeds of 0-13.5 km/h.
- General Weight: 10620 kg signifies the operating weight.
- Approved System Volume: 1.2 l oil SAE-15W40 is required for the flanged housing.
Bomag Manual Features & Content Preview
Integrated Field Manual: BOMAG BW 211 D-3 2003 - Comprehensive Repair & Maintenance Manual for Vibratory Rollers Procedure-Database
Model-Portfolio: BOMAG BW 211 D-3 // Performance-Values: 10620 kg / 13.5 km/h / 475 bar / 1.2 l // Procedure-Type: Repair & Maintenance Manual
| Component | Operational-Logic | Architecture |
|---|---|---|
| Hydraulic System | Procedures outlined for flushing and pressure testing | Repair and diagnostic flows provided |
| Drum Assembly | Detailed steps for removal and installation | Component replacement procedures |
| Oscillating Articulated Joint | Manual details disassembly and assembly | Reassembly guidelines included |
| Travel System | Troubleshooting guides for drive issues | Diagnostic tree for drive system faults |
| Vibration System | Steps for shaft speed adjustment and leak oil checks | Component testing procedures |
Technical chapters are organized around system diagnostics and component repair. This manual focuses on the hydraulic, mechanical, and operational aspects of the BOMAG BW 211 D-3 vibratory roller.
Hydraulic System Diagnostics
Thoroughly requiring hydraulic system tests and pressure checks, this document outlines procedures for identifying and rectifying faults within the travel and vibration circuits. It details specific test ports and pressure ranges for accurate diagnostics, ensuring optimal performance and longevity of the machine's hydraulic components.
Drum Component Overhaul
This section provides detailed instructions for the removal, repair, and installation of the drum assembly. It covers procedures for replacing bearings, seals, and other critical components, ensuring the structural integrity and operational efficiency of the vibratory drum mechanism. Specific attention is given to the correct assembly of the change-over weight and rubber buffers.
Oscillating Articulated Joint Service
This manual includes comprehensive guidelines for the servicing of the oscillating articulated joint. Procedures for disassembly, cleaning, inspection, and reassembly of bearings, seals, and associated components are clearly described. It also details the correct method for determining shim thickness for precise adjustment.
Troubleshooting Guides
Diagnostic flowcharts and step-by-step instructions are provided to assist in identifying and resolving common issues within the travel and vibration systems. This includes checks for pressure, speed, and fluid levels, offering solutions for problems such as insufficient drive power and erratic vibration.
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