2003 BOMAG BW 211 D-3 Repair Manual

This comprehensive repair manual covers the BOMAG BW 211 D-3 vibratory roller, detailing procedures for maintenance, troubleshooting, and repair of its hydraulic systems and components. Catalog Number 008 193 60.

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Document Details

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Document Number / Seller:
30806 / Stephanie Gomez
File Size:
36.54 MB
File Type:
PDF
Language:
English
Pages:
390
Printable:
Yes
Category:
Road Construction Equipment
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

BOMAG BW 211 D-3 (2003) - Full Repair Manual

Comprehensive repair and maintenance manual for vibratory rollers.

  • Factory Capacity Limits: 475 bar is configured at the maximum pressure setting.
  • Essential Play Limits: For optimal operation, 1.8 mm represents the maximum shaft end play.
  • Key Current Rating: The vibration pump requires 2.5 A for standard operation.
  • Primary Speed Rating: The travel pump offers speeds of 0-13.5 km/h.
  • General Weight: 10620 kg signifies the operating weight.
  • Approved System Volume: 1.2 l oil SAE-15W40 is required for the flanged housing.

Professional Workshop Service Manual & Technical Specifications

Integrated Field Manual: BOMAG BW 211 D-3 2003 - Comprehensive Repair & Maintenance Manual for Vibratory Rollers Procedure-Database

Model-Portfolio: BOMAG BW 211 D-3 // Performance-Values: 10620 kg / 13.5 km/h / 475 bar / 1.2 l // Procedure-Type: Repair & Maintenance Manual

Component Operational-Logic Architecture
Hydraulic System Procedures outlined for flushing and pressure testing Repair and diagnostic flows provided
Drum Assembly Detailed steps for removal and installation Component replacement procedures
Oscillating Articulated Joint Manual details disassembly and assembly Reassembly guidelines included
Travel System Troubleshooting guides for drive issues Diagnostic tree for drive system faults
Vibration System Steps for shaft speed adjustment and leak oil checks Component testing procedures

Technical chapters are organized around system diagnostics and component repair. This manual focuses on the hydraulic, mechanical, and operational aspects of the BOMAG BW 211 D-3 vibratory roller.

Hydraulic System Diagnostics

Thoroughly requiring hydraulic system tests and pressure checks, this document outlines procedures for identifying and rectifying faults within the travel and vibration circuits. It details specific test ports and pressure ranges for accurate diagnostics, ensuring optimal performance and longevity of the machine's hydraulic components.

Drum Component Overhaul

This section provides detailed instructions for the removal, repair, and installation of the drum assembly. It covers procedures for replacing bearings, seals, and other critical components, ensuring the structural integrity and operational efficiency of the vibratory drum mechanism. Specific attention is given to the correct assembly of the change-over weight and rubber buffers.

Oscillating Articulated Joint Service

This manual includes comprehensive guidelines for the servicing of the oscillating articulated joint. Procedures for disassembly, cleaning, inspection, and reassembly of bearings, seals, and associated components are clearly described. It also details the correct method for determining shim thickness for precise adjustment.

Troubleshooting Guides

Diagnostic flowcharts and step-by-step instructions are provided to assist in identifying and resolving common issues within the travel and vibration systems. This includes checks for pressure, speed, and fluid levels, offering solutions for problems such as insufficient drive power and erratic vibration.

FAQ

What are the **specified** tool requirements for flushing the travel circuit? keyboard_arrow_down

A filling and filtering unit with bag (BOMAG part-no.: 007 610 01) is required for flushing the travel circuit.

What are the **essential** electrical values for the vibration motor? keyboard_arrow_down

The vibration motor requires a nominal voltage of 12 V and a current consumption of 2.5 A for proper operation.

Specify the **correct** calibration settings for the steering pressure. keyboard_arrow_down

Approximately 200 bar is the nominal steering pressure when the battery is fully charged, ensuring proper system function.

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The BOMAG BW 211 D-3 repair manual is incredibly detailed and easy to follow. The diagrams are a lifesaver! Download was smooth and the support team responded quickly to my queries. Highly recommend!