2003 BOMAG BW 211 D-3 Repair Manual (P/N 008 193 60)

• Official BOMAG publication P/N 008 193 60 (dated 04/2003) covering the BW 211 D-3 single drum vibratory roller.
• Details the hydrostatic drive, steering, and vibration system assemblies.
• Includes 47 technical figures alongside detailed hydraulic circuit testing diagrams.
• Provides baseline diagnostic references for D-3 series rollers, capturing specific hydraulic pressure specs that later factory revisions might omit.

Hydraulic Diagnostics and System Testing

This factory manual breaks down the exact technical parameters needed to test and adjust the travel, vibration, and steering circuits. You get the specific nominal pressure values for the travel circuit, including the 24–26 bar charge pressure and the 483 bar maximum high-pressure relief setting. It strictly outlines testing procedures for the travel pump, drum drive motor, and vibration motor. Knowing the precise leak oil rates and pressure override adjustments speeds up troubleshooting on the shop floor. Please remember that verifying high-pressure hydraulic circuits requires specialized gauge equipment and strict adherence to industry safety protocols to prevent fluid injection injuries. The documentation also covers dedicated maintenance schedules and flushing instructions for both the travel and vibration circuits to maintain system integrity over time.

Specification Previews

Quick access to accurate technical data keeps machine downtime to an absolute minimum. This guide provides comprehensive torque tables for both metric and fine-thread fasteners used throughout the roller. For the 2003 BW 211 D-3, steering pressure is documented at approximately 210 bar during bench and field testing. You will also find the critical vibration system pressures, set at 385 bar for starting and operating anywhere between 40 to 160 bar depending on soil density. Rounding out the reference data are the exact fluid capacities and operating limits for the drive and vibratory units.