BOMAG BW 100 AD/AC Series 4 / BW 120 AD/AC Series 4 Service Training Manual

Shop manual for BOMAG BW 100 AD/AC and BW 120 AD/AC Series 4 rollers covering engine, travel, vibration, and electrical systems. Ref: P/N 008 099 86

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Bomag Models Covered & Key Technical Specifications

Models: BOMAG BW 100 AD/AC Series 4, BOMAG BW 120 AD/AC Series 4
Sub-models / Variants: AD (Tandem Roller), AC (Combination Roller)
Build Years: 2004
Technical Data:

  • Engine: Kubota D 1703 MDI, 3-cylinder, 4-stroke, water-cooled
  • Engine power: 25.2 kW at 2700 rpm
  • Travel pump type: Hydromatik A10 VG 28 (Axial piston)
  • Travel pump displacement: 28 cm³/rev
  • Charge pressure: 24 bar
  • High pressure relief setting: 380 bar
  • Vibration motor type: Bosch HYZ 8
  • Vibration frequency: 55 Hz (stage 1), 70 Hz (stage 2)
  • Steering valve type: Danfoss OSPC 80 ON
  • Max. steering pressure: 140 bar
  • Valve clearance (cold): 0.20 mm
Technical Specifications
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Document Number / Seller:
31288 / Melissa Thomas
File Size:
5.39 MB
File Type:
PDF
Language:
English
Pages:
118
Printable:
Yes
Category:
Road Construction Equipment
Last updated / verified
Apr 20, 2026

Bomag Manual Features & Content Preview

Technical Scope for BOMAG BW 100 AD/AC and BW 120 AD/AC Series 4

  • Covers 2004 BOMAG BW 100 AD/AC and BW 120 AD/AC Series 4 tandem and combination road compaction rollers
  • Official BOMAG OEM publication P/N 008 099 86, dated March 2004
  • Contains 26 detailed electrical circuit diagrams and 7 hydraulic system schematics
  • Delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • This 118-page manual provides the factory-specified service training baseline for the Series 4 tandem roller rollout

System Coverage and Maintenance Documentation

The BOMAG BW 100 AD/AC and BW 120 AD/AC Series 4 service training documentation provides comprehensive technical details for the Kubota diesel engine, hydrostatic travel systems, vibration drives, and articulated steering components. Coverage focuses on professional adjustment, troubleshooting, and maintenance protocols required for efficient road construction operations.

Technical modules detail the function and monitoring of the travel lever, including seat contact logic and the automatic vibration control options. The wiring section explains the structure of the electric system, potential cross-references, and the pin assignments for the control and monitoring units installed in these rollers.

Specification Preview

The BOMAG BW 100 AD/AC and BW 120 AD/AC Series 4 manual documents essential performance and safety data. Travel pump charge pressure is specified at 24 bar for standard operation. High pressure relief settings are documented at 380 bar for the main hydraulic travel circuit.

Steering system pressure is listed at 140 bar plus charge pressure. Intake and exhaust valve clearances for the Kubota D 1703 MDI engine are calibrated to 0.20 mm in cold conditions. Vibration circuit testing requires starting pressures of approximately 210 bar.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 118-page BOMAG OEM service training manual covering the 2004 BW 100 AD/AC and BW 120 AD/AC Series 4, documenting engine, hydrostatic, steering, and electrical control specifications for these road rollers.

Manual FAQ, Purchase & Download Details

What service data categories are available in the list of components section? keyboard_arrow_down

Component list contains various technical data points including engine power output, travel pump system details, motor specifications, and operational pressure settings for the primary machine systems.

Is there technical information regarding tightening specifications or valve clearances in the document? keyboard_arrow_down

Manual includes specification tables that outline valve clearance settings and other dimensional data for the Kubota diesel engine. These sections focus on factory data points used for maintaining engine standards.

Are the system chapters comprehensive enough to cover major operational components for the BW 100 and BW 120 series? keyboard_arrow_down

Document contains dedicated chapters for the diesel engine, travel system, vibration components, steering system, and electrical circuit diagrams. These sections provide exploded views, component descriptions, and technical system data to assist with understanding the machine architecture. The coverage extends to both the AD and AC submodels as detailed in the technical listings.

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