2006 Yamaha Scorpio SX-4 Service Manual

2006 Yamaha Scorpio SX-4 service manual covering removal, disassembly, inspection, assembly, installation, and fuel level adjustment procedures for the carburetor.

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Document Details

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Document Number / Seller:
30941 / Carol Owens
File Size:
15.99 MB
File Type:
PDF
Language:
English
Pages:
300
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 28, 2025

Models Covered & Key Technical Specifications

Yamaha Scorpio SX-4 (5BP1) - Comprehensive Repair & Maintenance Guide (2006 Edition)

Yamaha Scorpio SX-4 (5BP1) – 2006 Service Manual | Operation and Maintenance

  • Approved Chassis Specifications: 25.3° caster angle establishes the steering geometry.
  • Baseline Engine Displacement: 223 cm³ delivers reliable performance and power.
  • Primary Frame Material: Double-cradle frame construction provides robust support.
  • General Tire Size (Front): 80/100-18 M/C 47P ensures optimal road contact.
  • Certified Suspension Type: Telescopic fork front suspension absorbs road imperfections.
  • Reference Brake System: Single disc front brake offers responsive stopping power.

Professional Workshop Service Manual & Technical Specifications

Specialized Workshop Manual: Yamaha Scorpio SX-4 - Comprehensive Repair & Maintenance Guide (2006 Edition) Troubleshooting-Index

Documentation-Type: Workshop Manual // Technical-Domain: Motorcycle / Engine Logic // Documentation-Type: Comprehensive Repair Guide. Component Baseline Calibration-Standards
Engine Specifications 70 x 58 mm Bore/Stroke 0.05-0.10 mm Valve Clearance (Intake)
Transmission 5-Speed Constant Mesh 9.5:1 Compression Ratio
Brakes Single Disc Front / Drum Rear 2.00 kg/cm² Tire Pressure (Rider)
Suspension Telescopic Fork Front / Swingarm Rear 140 mm Front Wheel Travel

Featuring a modular arrangement of procedures for engine, chassis, and electrical systems. Rigorously requiring adherence to specifications for optimal vehicle performance and longevity, this manual details maintenance schedules, component inspections, and adjustment procedures. Key systems documented include engine overhaul, fuel system, braking system, and suspension servicing. Documentation covers disassembly and reassembly steps for major components to ensure proper repair. It documents torque specifications for critical engine components to ensure proper bolt stretch prevention.

Engine Overhaul Procedures

Engine overhaul procedures are addressed in detail, covering engine removal, cylinder head, camshaft, valves, and piston components. Practical guidance is provided for reassembly and timing adjustments to ensure correct engine operation.

Chassis Maintenance

Chassis maintenance procedures are specified for the front and rear wheels, brakes, steering head, and suspension systems. Regular inspections and adjustments are outlined to maintain chassis integrity and rider safety.

Electrical System Servicing

Electrical system servicing covers battery inspection, fuse replacement, and lighting adjustments, ensuring all electrical components function correctly for reliable operation. Torque specifications for critical engine components to ensure proper bolt stretch prevention.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.05 ~ 0.10 mm for the intake valve (cold) and 0.10 ~ 0.15 mm for the exhaust valve (cold) are the specified clearance measurements.

Specify the **standard** torque specifications. keyboard_arrow_down

18 Nm (1.8 m•kg) is the standard torque for the tappet cover bolts, and 23 Nm (2.3 m•kg) is specified for the cap bolts on the front fork.

What is the **necessary** safety precautions? keyboard_arrow_down

110 Nm (11.0 m•kg) for the steering stem nut is necessary to ensure secure handlebar assembly.

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Reviews (2)

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Rated 4 out of 5 stars
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The Yamaha Scorpio SX-4 Service Manual is truly invaluable. The detailed diagrams and step-by-step instructions have made my maintenance tasks so much easier. I was pleasantly surprised by the smooth download process; I received the link via email almost instantly! Highly recommend this manual for all Scorpio owners.