1986-2003 Hitachi EX60 - EX60L - EX60LC Excavator Service Manual

Hitachi EX60 - EX60LC technical guide detailing engine and hydraulic system diagnostics, component identification, and operational performance tests. Includes specifications and schematics. Abe008.

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Hitachi Excavator manual preview - 1986-2003 Hitachi EX60 - EX60L - EX60LC Excavator Service Manual

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Hitachi Models Covered & Key Technical Specifications

Models: Hitachi EX60, EX60-2, EX60-3, EX60-5, EX60L, EX60LC
Sub-models / Variants: Steel Crawler, Rubber Crawler, With Blade, Without Blade, Offset Front
Build Years: 1986–2003
Serial Numbers: 132T-01-01
Technical Data:

  • Engine: Nissan A-BD30 diesel, 4-cylinder inline, 4-cycle, 2953 cc
  • Engine Power: 40.5 kW (55 PS) at 2200 rpm
  • Max Digging Reach: 6.95 m (22' 10") with 2.12 m arm
  • Max Digging Depth: 4.81 m (15' 9") with 2.12 m arm
  • Operating Weight: 6180–7730 kg (13 620–17 060 lb) depending on configuration
  • Swing Speed: 15.0 rpm
  • Travel Speed: 5.0 / 3.3 / 2.5 km/h (3.1 / 2.0 / 1.5 mph)
  • Main Relief Pressure: 28.5 MPa (4123 psi) for travel, 26.0 MPa (3768 psi) for front/swing
Technical Specifications
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Document Number / Seller:
31006 / Elizabeth Jackson
File Size:
51.60 MB
File Type:
PDF
Language:
English
Pages:
718
Printable:
Yes
Category:
Excavator
Last updated / verified
Jan 1, 2026

Hitachi Manual Features & Content Preview

Technical Scope for the Hitachi EX60 Series

  • Covers 1986–2003 Hitachi EX60, EX60L, and EX60LC excavators, documenting Steel and Rubber Crawler variants with optional blade configurations
  • Original OEM publication, Hitachi Construction Machinery Co. Ltd. reference 132T-01-01
  • Contains 46 exploded-view component diagrams and 18 hydraulic system schematics
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • No DRM restrictions on the print function
  • Laid out for standard letter and A4 printing
  • This 718-page manual provides the complete technical foundation for the 132T-01-01 series build, offering critical specs required for the EX60 through EX60-5 evolutionary lineage

Hydraulic and Mechanical Systems Overview

This Hitachi EX60 manual details the intricate construction and operational functions of the machine's primary systems. Chapters walk through the upperstructure layout, including the pump device with its constant horsepower control and two-stage maximum flow rate regulation. The documentation covers swing device components, such as the planetary reduction gears, brake valves, and negative-type parking brakes. Detailed hydraulic circuit descriptions explain neutral, parallel, and confluence passages, supported by exploded views of the main control valve, pilot valve, and solenoid valves for flow regulation. If you are researching how factory workshop documentation is structured for these machines, this reference provides the essential data.

Technical Specification Highlights

Specifications are provided for the Nissan A-BD30 diesel engine, documenting an output of 40.5 kW at 2200 rpm. The cooling system capacity is documented at 10 liters. Swing motor maximum operating pressure is specified at 28.9 MPa. Fuel tank capacity for the Hitachi EX60 is 135 liters. Main hydraulic pump maximum flow is listed at 94.6 liters per minute. The undercarriage section covers the swing bearing, center joint, and track adjuster mechanics. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This is an official 718-page Hitachi OEM workshop manual covering the 1986–2003 EX60 excavator, documenting engine, hydraulic, electrical, and undercarriage specifications for the 132T-01-01 series build.

Document Reference: Hitachi publication 132T-01-01

Manual FAQ, Purchase & Download Details

Is the 1986-2003 Hitachi EX60-3 service manual released as a digital PDF document? keyboard_arrow_down

Yes, this document is provided as a digital PDF manual covering the listed series and related excavator models.

Can I view the depth of technical coverage for the various engine and hydraulic systems in this document? keyboard_arrow_down

Manual is organized into technical and workshop portions that include detailed data for major systems. These sections provide reference material to help understand the machine composition and specifications.

Does the manual include exploded views or identification charts for the primary hydraulic devices? keyboard_arrow_down

Content includes comprehensive sections on hydraulic components, featuring exploded views, component lists, and weight references for the main control valve, cylinders, and tank.

Are there reference tables for fuel, oil, and coolant capacities within the specifications chapter? keyboard_arrow_down

Yes, the specification chapter contains dedicated tables that list service refill capacities for all major fluid systems. These tables serve as a quick reference guide for operational requirements.

Which electrical system details and component references are shown in the technical sections? keyboard_arrow_down

Documentation includes sections dedicated to electrical equipment and components. These areas provide technical data and references intended to support understanding of the electrical layout. You will also find information regarding battery specifications and system connections within these chapters.

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