Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997
Product Gallery
Sample pages from the Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997 manual
Purchase Information
1987-1997 Hitachi EX60-5, EX60LC-5 Hydraulic Excavator Technical & Workshop Manual - Technical Specifications
- Document Number / Seller:
- 29613 / Jerry Brown
- File Size:
- 13.03 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 650+
- Printable:
- Yes
- Estimated Download Time:
- 0.27 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Excavator
- Brand:
- Hitachi
- Reviewed and Approved:
- Dec 21, 2025
Hitachi Models and Parts Covered in this Excavator Manual
- EX60-5 (1987-1997)
- EX60LC-5 (1987-1997)
Complete Manual Information
1987-1997 Hitachi EX60-5 and EX60LC-5 Hydraulic Excavator Service Manual
Keep your equipment running at peak performance with this comprehensive professional-grade service manual for the Hitachi EX60-5 and EX60LC-5 hydraulic excavators. This essential technical documentation set is designed specifically for owners, operators, and service technicians who require in-depth knowledge to maintain, troubleshoot, and repair these machines.
This manual set is uniquely structured into three core sections: the Technical Manual (Operational Principle), the Technical Manual (Troubleshooting), and the Workshop Manual. Each part provides the precise data needed to ensure machine longevity and minimize expensive downtime.
Model Coverage and Identification
This manual covers the following models produced between 1987 and 1997:
- EX60-5 (Hydraulic Excavator)
- EX60LC-5 (Long Crawler Excavator)
For accurate servicing, refer to your machine's identification. The machine serial number is located on the right side of the swing frame, and the engine serial number is stamped directly on the engine cylinder block to ensure part compatibility.
Comprehensive Technical Sections
Technical Manual (Operational Principle) This section explains the "how" and "why" behind your excavator's performance. It provides a deep dive into:
- System Logic: Functional descriptions of how all devices and systems activate and operate.
- Component Layout: Detailed maps of main components, including the control valve, pump device, and swing device.
- Control Systems: Operation of the MC (Main Controller) and engine speed control systems, including the EC sensor and motor.
Technical Manual (Troubleshooting) Identify and resolve issues faster with expert diagnostic procedures. This volume includes:
- Performance Testing: Technical information required for operational performance tests to meet factory standards.
- Electrical Diagnostics: Comprehensive circuit checks and voltage measurement procedures for the monitoring system and sensors.
- Hydraulic Troubleshooting: Flowcharts and tests for pump displacement, travel speed modes, and valve operations.
Workshop Manual (Repair and Maintenance) The hands-on guide for physical service work, providing step-by-step instructions for major repairs. Key highlights include:
- Assembly and Disassembly: Professional procedures for the engine, swing device, hydraulic pumps, and control valves.
- Undercarriage Service: Detailed maintenance for the track system, including the front idler and drive gear assemblies.
- Maintenance Standards: Essential wear limits, clearances, and torque specifications for boom pins, bushings, and bucket connections.
Why This Manual is a Must-Have
- Mobile Optimized Design: Clear headings and structured tables make this information easy to access on a smartphone or tablet right at the job site.
- Precision Schematics: High-quality diagrams for the electrical system and hydraulic circuits enable accurate troubleshooting.
- Safety First: Includes a dedicated safety chapter covering operation on grades, object handling, and safe maintenance practices to protect you and your team.
Whether you are performing a routine oil change or a complete hydraulic system overhaul, this Hitachi EX60-5 series manual set delivers the factory-level technical detail required for professional results every time.
Download Instructions for Hitachi Excavator Manual
Frequently Asked Questions - Hitachi Excavator Manual
What does this Hitachi manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997. It includes information for the following models: - EX60-5 (1987-1997) - EX60LC-5 (1987-1997).
Is this manual suitable for beginners?
Yes, this Hitachi manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Excavator maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (13.03 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Hitachi Excavator manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Hitachi Excavator manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (5)