1987-1997 Hitachi Ltd Corporation EX60-5 / EX60LC-5 Hydraulic Excavator Workshop Manual | ZIP, 13.03 MB, Printable

Access comprehensive repair and maintenance procedures for your Hitachi EX60-5 and EX60LC-5 excavators. Includes detailed diagrams and specifications. Ref: 152W-1-1.

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Document Details

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Document Number / Seller:
29613 / Jerry Brown
File Size:
13.03 MB
File Type:
ZIP
Language:
English
Pages:
650+
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Hitachi Ltd Corporation EX60-5 / EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997 Parts-Reference

Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Workshop Manual | Series Archive Folder.

Technical Specifications:

  • Verified Torque Data: 137 N-m is measured at the engine cushion rubber mounting nut Specification.
  • Key Fill Levels: For optimal operation, 1.8 L signifies the gear oil capacity.
  • Principal Tolerance Values: 0.4 mm -- establishes the plunger and rotor bore clearance Limit.
  • Advanced Amperage Specs: The formatter board requires 21 kg, 46 lb for pump device operation.
  • Defined Feed Speed: Maximum throughput reaches 32 mm Parameters.
  • General Bolt Torques: 206 N-m signifies the travel device mounting bolt Torque.

Manual Description & Preview

Integrated Configuration Service Manual: Excavator Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997 Parts-Reference

Serial-Range: 1987-1997 // System-Identifier: EX60-5, EX60LC-5 / Excavator Logic // System-Identifier: Hydraulic System.

Specification Operational-Logic Calibration-Standards
EX60-5 Model Engine Displacement: 3.3 L Transmission Type: Hydrostatic
EX60LC-5 Model Operating Weight: 5,800 kg Max Digging Depth: 4.1 m
Engine Model Hitachi : D30 (Diesel) Hydraulic Pump Capacity: 51 kg
Lubrication System Hydraulic Oil Capacity: 1.8 L Maximum Boom Reach: 5.1 m

Integrated service sections encompass detailed instructions for the removal and installation of major excavator components. Procedures for disassembling and assembling the swing bearing, travel device, center joint, track adjuster, front idler, upper roller, and lower roller are thoroughly documented.

General Information includes crucial sections on tightening torque specifications, providing detailed charts for various bolts, nuts, and fittings. It also covers specific procedures for union joints, O-ring seal joints, and screw-in connections, ensuring proper assembly and leak prevention.

Uppercarriage system service is meticulously outlined, covering the swing device, travel device, center joint, track adjuster, front idler, and rollers. Detailed disassembly and assembly steps are provided for each component, including specific torque values and warnings.

Specialized systems like the pilot valve, pilot shut-off valve, and shockless valve are comprehensively covered, detailing their removal, installation, and internal component servicing. Troubleshooting and maintenance standards are included for optimal system performance.

Maintenance standards for key components such as the swing motor and travel device are detailed, specifying clearances and tolerances required for proper function and longevity. These standards ensure that components operate within designed parameters, preventing premature wear.

This manual documents torque specifications for various components to ensure proper joint separation prevention.

FAQ

Is the EX60-5 and EX60LC-5 workshop manual comprehensive enough to cover major system assemblies and hydraulic component layouts? keyboard_arrow_down

Document contains extensive technical information organized into specialized sections for the hydraulic excavator. It includes detailed descriptions for engine, hydraulic, and structural systems to support technical reference needs.

Can I find fluid capacities or lubricant specification tables within the manual? keyboard_arrow_down

Document lists fluid capacities and relevant service-data tables in the technical reference sections.

Does the manual provide enough document-specific detail for the 1987-1997 Hitachi EX60-5 series? keyboard_arrow_down

Workshop manual spans over 650 pages and is specifically indexed for the EX60-5 and EX60LC-5 hydraulic excavators. It serves as a comprehensive reference document covering the technical specifications and operational standards for these models. The manual is provided in a printable PDF format for convenient access to technical data.

Are there electrical system references such as connector pinouts or wiring diagrams included in the documentation? keyboard_arrow_down

Manual includes electrical system sections that contain wiring diagrams and relevant connection references.

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