Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997
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Models Covered & Key Technical Specifications
- EX60-5 (1987-1997)
- EX60LC-5 (1987-1997)
Professional Workshop Service Manual & Technical Specifications
1987-1997 Hitachi EX60-5 and EX60LC-5 Hydraulic Excavator Service Manual
Keep your equipment running at peak performance with this comprehensive professional-grade service manual for the Hitachi EX60-5 and EX60LC-5 hydraulic excavators. This essential technical documentation set is designed specifically for owners, operators, and service technicians who require in-depth knowledge to maintain, troubleshoot, and repair these machines.
This manual set is uniquely structured into three core sections: the Technical Manual (Operational Principle), the Technical Manual (Troubleshooting), and the Workshop Manual. Each part provides the precise data needed to ensure machine longevity and minimize expensive downtime.
Model Coverage and Identification
This manual covers the following models produced between 1987 and 1997:
- EX60-5 (Hydraulic Excavator)
- EX60LC-5 (Long Crawler Excavator)
For accurate servicing, refer to your machine's identification. The machine serial number is located on the right side of the swing frame, and the engine serial number is stamped directly on the engine cylinder block to ensure part compatibility.
Comprehensive Technical Sections
Technical Manual (Operational Principle) This section explains the "how" and "why" behind your excavator's performance. It provides a deep dive into:
- System Logic: Functional descriptions of how all devices and systems activate and operate.
- Component Layout: Detailed maps of main components, including the control valve, pump device, and swing device.
- Control Systems: Operation of the MC (Main Controller) and engine speed control systems, including the EC sensor and motor.
Technical Manual (Troubleshooting) Identify and resolve issues faster with expert diagnostic procedures. This volume includes:
- Performance Testing: Technical information required for operational performance tests to meet factory standards.
- Electrical Diagnostics: Comprehensive circuit checks and voltage measurement procedures for the monitoring system and sensors.
- Hydraulic Troubleshooting: Flowcharts and tests for pump displacement, travel speed modes, and valve operations.
Workshop Manual (Repair and Maintenance) The hands-on guide for physical service work, providing step-by-step instructions for major repairs. Key highlights include:
- Assembly and Disassembly: Professional procedures for the engine, swing device, hydraulic pumps, and control valves.
- Undercarriage Service: Detailed maintenance for the track system, including the front idler and drive gear assemblies.
- Maintenance Standards: Essential wear limits, clearances, and torque specifications for boom pins, bushings, and bucket connections.
Why This Manual is a Must-Have
- Mobile Optimized Design: Clear headings and structured tables make this information easy to access on a smartphone or tablet right at the job site.
- Precision Schematics: High-quality diagrams for the electrical system and hydraulic circuits enable accurate troubleshooting.
- Safety First: Includes a dedicated safety chapter covering operation on grades, object handling, and safe maintenance practices to protect you and your team.
Whether you are performing a routine oil change or a complete hydraulic system overhaul, this Hitachi EX60-5 series manual set delivers the factory-level technical detail required for professional results every time.
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