1987-1997 Hitachi Ltd Corporation EX60-5 / EX60LC-5 Hydraulic Excavator Workshop Manual | ZIP, 13.03 MB, Printable

Access comprehensive repair and maintenance procedures for your Hitachi EX60-5 and EX60LC-5 excavators. Includes detailed diagrams and specifications. Ref: 152W-1-1.

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Document Details

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Document Number / Seller:
29613 / Jerry Brown
File Size:
13.03 MB
File Type:
ZIP
Language:
English
Pages:
650+
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Hitachi Ltd Corporation EX60-5 / EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997 Parts-Reference

Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Workshop Manual | Series Archive Folder.

Technical Specifications:

  • Verified Torque Data: 137 N-m is measured at the engine cushion rubber mounting nut Specification.
  • Key Fill Levels: For optimal operation, 1.8 L signifies the gear oil capacity.
  • Principal Tolerance Values: 0.4 mm -- establishes the plunger and rotor bore clearance Limit.
  • Advanced Amperage Specs: The formatter board requires 21 kg, 46 lb for pump device operation.
  • Defined Feed Speed: Maximum throughput reaches 32 mm Parameters.
  • General Bolt Torques: 206 N-m signifies the travel device mounting bolt Torque.

Professional Workshop Service Manual & Technical Specifications

Integrated Configuration Service Manual: Excavator Hitachi Ltd Corporation EX60-5, EX60LC-5 Hydraulic Excavator Technical and Workshop Manual 1987-1997 Parts-Reference

Serial-Range: 1987-1997 // System-Identifier: EX60-5, EX60LC-5 / Excavator Logic // System-Identifier: Hydraulic System.

Specification Operational-Logic Calibration-Standards
EX60-5 Model Engine Displacement: 3.3 L Transmission Type: Hydrostatic
EX60LC-5 Model Operating Weight: 5,800 kg Max Digging Depth: 4.1 m
Engine Model Hitachi : D30 (Diesel) Hydraulic Pump Capacity: 51 kg
Lubrication System Hydraulic Oil Capacity: 1.8 L Maximum Boom Reach: 5.1 m

Integrated service sections encompass detailed instructions for the removal and installation of major excavator components. Procedures for disassembling and assembling the swing bearing, travel device, center joint, track adjuster, front idler, upper roller, and lower roller are thoroughly documented.

General Information includes crucial sections on tightening torque specifications, providing detailed charts for various bolts, nuts, and fittings. It also covers specific procedures for union joints, O-ring seal joints, and screw-in connections, ensuring proper assembly and leak prevention.

Uppercarriage system service is meticulously outlined, covering the swing device, travel device, center joint, track adjuster, front idler, and rollers. Detailed disassembly and assembly steps are provided for each component, including specific torque values and warnings.

Specialized systems like the pilot valve, pilot shut-off valve, and shockless valve are comprehensively covered, detailing their removal, installation, and internal component servicing. Troubleshooting and maintenance standards are included for optimal system performance.

Maintenance standards for key components such as the swing motor and travel device are detailed, specifying clearances and tolerances required for proper function and longevity. These standards ensure that components operate within designed parameters, preventing premature wear.

This manual documents torque specifications for various components to ensure proper joint separation prevention.

FAQ

What **designated** adjustment procedures are required for the EX60-5? keyboard_arrow_down

115 N·m dry specification is required for the engine cushion rubber mounting bolt, nut to ensure proper adjustment of components.

Identify the **critical** pressure specifications for the EX60LC-5. keyboard_arrow_down

304 N·m is the specified torque for the travel device mounting bolts, which is critical for maintaining the structural integrity of the travel system.

What **required** assembly sequence is documented for the swing device? keyboard_arrow_down

152 N·m is the starting torque specification for the shaft (27) to housing (22) connection, ensuring the roller bearing pre-load is correctly set.

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Reviews (5)

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Rated 4 out of 5 stars
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This manual has been a lifesaver for my excavator repairs! Highly detailed and easy to follow.
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Received my download link almost instantly. The manual is very comprehensive!
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The troubleshooting section is particularly useful. Quick download process too!
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The support team was very responsive when I had questions. Manual is very thorough.