1987-1997 Hitachi Ltd Corporation EX60-5 / EX60LC-5 Hydraulic Excavator Workshop Manual | ZIP, 13.03 MB, Printable

Access comprehensive repair and maintenance procedures for your Hitachi EX60-5 and EX60LC-5 excavators. Includes detailed diagrams and specifications. Ref: 152W-1-1.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Hitachi Models Covered & Key Technical Specifications

Models: Hitachi EX60-5, Hitachi EX60LC-5
Sub-models / Variants: Hydraulic Excavator
Build Years: 1987–1997
Technical Data:

  • Engine cushion rubber mounting nut torque: 137 N-m
  • Engine cushion rubber mounting bolt/nut torque: 235 N-m
  • Hydraulic oil tank mounting bolt torque: 206 N-m
  • Travel device mounting bolt torque: 304 N-m
  • Main frame weight: 1500 kg (3310 lb)
  • Cab weight: 250 kg (550 lb)
  • Counterweight weight: 700 kg (1545 lb)
  • Gear oil capacity: 1.8 L
  • Plunger and rotor bore clearance limit: 0.4 mm
Technical Specifications
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Document Number / Seller:
29613 / Jerry Brown
File Size:
13.03 MB
File Type:
ZIP
Language:
English
Pages:
650+
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Hitachi Manual Features & Content Preview

1987–1997 Hitachi EX60-5 and EX60LC-5 Workshop Manual

  • Built for owners and workshops servicing the 1987–1997 Hitachi EX60-5 and EX60LC-5 hydraulic excavators, covering maintenance, assembly, and component removal
  • Official Hitachi construction machinery workshop publication, copyright 1987-1997, documenting technical standards for the EX-5 series architecture
  • Contains 120+ detailed diagrams, exploded views, and technical specification tables for hydraulic, electrical, and structural maintenance
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • This manual serves as the primary technical reference for the Hitachi EX60-5 and EX60LC-5 series, providing the necessary build-standards and clearance limits for long-term maintenance and repair.

Technical Documentation Scope

The 1987–1997 Hitachi EX60-5 and EX60LC-5 workshop manual provides a rigorous walkthrough of the machine's primary assemblies. Initial chapters outline universal shop safety, fluid handling, and hardware locking techniques. Subsequent sections document the removal and installation of the operator's cabin, counterweight, main frame, and hydraulic pump devices. Every system section includes specific torque charts for fastening hardware, ensuring structural integrity during reassembly of the undercarriage, swing bearing, and boom foot pins.

Specification and Reference Data

This Hitachi EX60-5 and EX60LC-5 publication documents the critical clearances required for hydraulic pump longevity. Maintenance data includes specific tolerances for plunger-to-bore fitment and oil seal mounting surface wear limits. The manual lists fluid capacities and standardized bolt torque values ranging from 206 N-m for tank mounting to 304 N-m for travel device mounts. Component-specific data, such as the 0.4 mm plunger clearance limit, allows technicians to perform accurate wear assessments. An official 650+ page Hitachi OEM workshop manual covering the 1987–1997 Hitachi EX60-5 and EX60LC-5, documenting disassembly, maintenance, and structural specifications for the hydraulic excavator series.

Manual FAQ, Purchase & Download Details

Is the EX60-5 and EX60LC-5 workshop manual comprehensive enough to cover major system assemblies and hydraulic component layouts? keyboard_arrow_down

Document contains extensive technical information organized into specialized sections for the hydraulic excavator. It includes detailed descriptions for engine, hydraulic, and structural systems to support technical reference needs.

Can I find fluid capacities or lubricant specification tables within the manual? keyboard_arrow_down

Document lists fluid capacities and relevant service-data tables in the technical reference sections.

Does the manual provide enough document-specific detail for the 1987-1997 Hitachi EX60-5 series? keyboard_arrow_down

Workshop manual spans over 650 pages and is specifically indexed for the EX60-5 and EX60LC-5 hydraulic excavators. It serves as a comprehensive reference document covering the technical specifications and operational standards for these models. The manual is provided in a printable PDF format for convenient access to technical data.

Are there electrical system references such as connector pinouts or wiring diagrams included in the documentation? keyboard_arrow_down

Manual includes electrical system sections that contain wiring diagrams and relevant connection references.

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