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2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual Preview image 1
2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual Preview image 2
2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual Preview image 3
2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual Preview image 4
2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual Preview image 5
2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual Preview image 6

2005-2008 KTM 250 SX-F, EXC-F, EXC-F Six Days, XCF-W, XCF, SXS-F repair manual

Models covered in this manual:

KTM Sportmotorcycle AG

2005-2008 KTM 250

  • 2005
    • 250 SX-F
    • 250 EXC-F
    • 250 EXC-F Six Days
    • 250 XCF-W
    • 250 XCF
    • 250 SXS-F
  • 2006
    • 250 SX-F
    • 250 EXC-F
    • 250 EXC-F Six Days
    • 250 XCF-W
    • 250 XCF
    • 250 SXS-F
  • 2007
    • 250 SX-F
    • 250 EXC-F
    • 250 EXC-F Six Days
    • 250 XCF-W
    • 250 XCF
    • 250 SXS-F
  • 2008
    • 250 SX-F
    • 250 EXC-F
    • 250 EXC-F Six Days
    • 250 XCF-W
    • 250 XCF
    • 250 SXS-F

Engine: 249.5 ccm (15.22 cubic inches), Single cylinder, four-stroke, 12.8:1, 66.4 x 72.0 mm (2.6 x 2.8 inches), Double Overhead Cams/Twin Cam (DOHC), liquid cooled

File specifications

File size: 7.98 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.16 Minutes
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Product Information

Table of contents:

Service Information

  1. Service Informations
    • General Service Notes
    • Special Tools and Equipment
    • Lubricants and Consumables

General Information

  1. General Information
    • Model Identification
    • VIN Location
    • Engine Number Location
    • General Specifications

Engine Removal and Installation

  1. Removing and Refitting Engine
    • Preparing for Removal
    • Disconnecting Components
    • Engine Mounting Points
    • Reinstallation Procedures

Engine Disassembly and Assembly

  1. Disassembling Engine

    • Cylinder Head Removal
    • Piston and Crankshaft Removal
    • Valve Inspection and Service
    • Transmission Disassembly

  2. Servicing Individual Components

    • Inspecting Cylinder and Piston
    • Crankshaft and Bearings
    • Valve Train Components
    • Clutch System

  3. Assembling Engine

    • Reassembly of Bottom End
    • Installing Cylinder and Piston
    • Reassembly of Cylinder Head
    • Final Assembly and Installation

Electrical System

  1. Electrical
    • Battery and Charging System
    • Ignition System
    • Lighting and Switches
    • Electrical Troubleshooting

Fuel System

  1. Fuel System
    • Carburetor/Fuel Injection System
    • Fuel Pump and Filters
    • Throttle and Choke Controls
    • Fuel Tank and Lines

Troubleshooting and Specifications

  1. Trouble Shooting

    • Common Engine Problems
    • Electrical Issues
    • Fuel System Troubleshooting
    • General Maintenance Problems

  2. Technical Specifications

    • Torque Specifications
    • Fluid Capacities
    • General Specifications
    • Service Limits

  3. Periodic Maintenance Schedule

    • Maintenance Intervals
    • Checklist for Regular Service
    • Inspection and Replacement Guidelines

  4. Wiring Diagrams

    • Complete Wiring Schematic
    • Connector Pinouts
    • Electrical Pathways
    • Component Locations

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