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2001-2002 Suzuki GSX-R600 service manual

Includes the following models

Gixxer / Suzuki Motor Corporation

  • GSX-R600
  • 2001 Suzuki GSX-R600
  • 2002 Suzuki GSX-R600

Production year(s): 2001-2002

File specifications

File size: 50.51 MB
File type: PDF
Language: English (some of our manuals are multilanguage)
Number of pages:399

Printable: Yes
Estimated download time: 1.03 Minutes
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Product Information

Table of Contents

1. General Information

  • Foreword
  • How to use this manual
  • Warning/Caution/Note
  • Serial number location
  • Model identification
  • Fuel, oil and engine coolant recommendation
  • Break-in procedures
  • Information labels

2. Periodic Maintenance

  • Maintenance schedule
  • Air cleaner
  • Throttle cable play
  • Engine oil and filter
  • Spark plug
  • Valve clearance
  • Cooling system
  • Drive chain
  • Brake fluid
  • Brake pad wear
  • Brake light switch
  • Steering
  • Front fork
  • Rear shock absorber
  • Tires
  • Battery
  • Fuses
  • Fasteners

3. Engine

  • General description
  • Specifications
  • Tightening torque
  • Special tools
  • Service data
  • Troubleshooting
  • Removal and installation
  • Cylinder head
  • Camshaft
  • Cylinder and piston
  • Clutch
  • Gearshift linkage
  • Transmission

4. FI System and Intake Air System

  • General description
  • Specifications
  • Tightening torque
  • Special tools
  • Service data
  • Troubleshooting
  • Removal and installation
  • Throttle body
  • Fuel pump
  • Fuel injectors
  • Air cleaner

5. Cooling and Lubrication System

  • General description
  • Specifications
  • Tightening torque
  • Special tools
  • Service data
  • Troubleshooting
  • Removal and installation
  • Water pump
  • Radiator
  • Oil pump
  • Oil cooler

6. Chassis

  • General description
  • Specifications
  • Tightening torque
  • Special tools
  • Service data
  • Troubleshooting
  • Removal and installation
  • Front fork
  • Rear shock absorber
  • Swingarm
  • Wheels and tires
  • Brakes
  • Steering

7. Electrical System

  • General description
  • Specifications
  • Tightening torque
  • Special tools
  • Service data
  • Troubleshooting
  • Removal and installation
  • Wiring harness
  • Battery
  • Charging system
  • Ignition system
  • Lighting system
  • Switches

8. Servicing Information

  • General description
  • Specifications
  • Tightening torque
  • Special tools
  • Service data
  • Troubleshooting
  • Removal and installation

9. Wiring Diagram

  • Overall electrical diagram

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Manuals frequently bought together

2004-2005 Suzuki GSX-R600 service manual

GSX-R600 K4, K5, SK4, SK5 / Suzuki Motor Corporation

  • 2004 GSX-R600
  • 2005 GSX-R600
  • Production year(s): 2004-200

1997-2003 Suzuki GSX-R600 Gixxer service manual

  • 2001 Suzuki GSX-R600 Gixxer
  • 2002 Suzuki GSX-R600 Gixxer

2001-2002 Suzuki GSX-R600 manual

  • Suzuki GSX-R600 - Year: 2001
  • Suzuki GSX-R600 - Year: 2002

Production year(s): 2001, 2002, 2003

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