1997–2002 Honda CBR1100XX Super Blackbird Parts Catalog (P/N 06405-MT-003 / 06405-MT-0055)

This official 82-page Honda OEM parts catalog in PDF format (P/N 06405-MT-003 / 06405-MT-0055) is the definitive reference for the 1997–2002 Honda CBR1100XX. It provides an exhaustive visual breakdown of all major assemblies, making component procurement fast and accurate.

• 82 exploded-view diagrams detailing every component, from engine blocks to intricate electrical harnesses.
• A and AC market coverage, including precise serial number identifiers.
• Featuring essential Super Blackbird systems like the PGM-FI throttle body, Dual CBS, EVAP canister, and air suction valve.
• Detailing transmission internals, the gearshift drum, balancer, clutch master cylinder, front fork, and wire harness components.

Comprehensive Component Documentation This manual streamlines your daily workshop routine during any major repair or restoration. Each page features detailed subassembly views labeled with reference numbers. These numbers map directly to the correct OEM part numbers, required quantities, and specific model years. The layout mirrors factory workshop standards. It allows you to cross-reference components efficiently and avoid ordering mistakes. While it does not contain written step-by-step instructions, the meticulous component drawings and parts schematics function as an invaluable visual guide. Visually tracing the exact factory sequence of thrust washers, shims, and circlips during reassembly helps prevent improper hardware placement, effectively saving you an expensive trip to the dealership.

Critical Technical Data & Expert Insights Beyond part numbers, this reference includes essential identification data to accelerate your troubleshooting process. You will find locations for carburetor and throttle body IDs, frame serial numbers, and engine serial numbers specific to the 1997–2002 production run. The catalog also lists factory specifications for key replacements. For instance, the intake valve gap is noted at 0.15–0.19 mm. Coolant system capacity is documented under the water pump assembly section. Additionally, the DID 50-112-120L drive chain specification is clearly stated for final drive maintenance.

When servicing the CBR1100XX, experienced mechanics are well aware of the notoriously premature cam chain tensioner (CCT) wear and the frequently overheating pre-1999 regulator/rectifier units. Utilizing the exact hardware routing charts within this catalog ensures you can quickly pinpoint and procure the updated, superseded factory parts to permanently resolve these known valvetrain and electrical vulnerabilities.

Safety Notice: Working on motorcycles carries inherent physical risks. Always ensure your bike is securely supported and follow standard shop safety practices when inspecting or replacing heavy sub-assemblies.

Please note: This document is a dedicated parts catalog for identifying and sourcing components. It does not contain step-by-step repair or diagnostic procedures.