1997-2002 Honda CBR1100XX Parts Catalog (82 P.)
Factory parts list for CBR1100XX superbike with detailed exploded diagrams, assembly reference numbers (06405-MT-003 / 06405-MT-0055), and complete component specifications including drive chain DID 50-112-120L, 17L transaxle fluid reservoir, and oil cooler assembly 15600-MT-003.
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Sample pages from the 1997-2002 Honda CBR1100XX Parts Catalog (82 P.) manual
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Models Covered & Key Technical Specifications
Honda CBR1100XX (Parts Manual 06405-MT-003 / 06405-MT-0055) — 1997–2002 Procedural Technical Archive | CBR1100XX Toolkit.
- Calibrated Assembly Gap: Drive chain specification corresponds to DID 50-112-120L (RK EXCEL) with 120-link construction Architecture.
- Nominal Load Capacity: For hydraulic operation, 17 L (4.5 gal) achieves the transaxle fluid reservoir volume Framework.
- Verified Thermal Envelope: Oil cooler assembly (part 15600-MT-003) defines the lubrication temperature regulation system Norms.
- Documented Size Parameters: Front wheel tire specification 120/70ZR17 is calibrated to manufacturer dimensional requirements Bounds.
- Principal Fastening Values: Cylinder head cover bolts (12395-MT-750) quantity of 4 units is rated at M6 thread specification Topology.
- Key Running Clearance: Intake valve gap setting 0.15–0.19 mm (0.006–0.007 in) is standardized to cold adjustment tolerance Standards.
Manual Description & Preview
Practical Diagnostic Shop Manual: Honda CBR1100XX Parts Catalog 1997–2002 Factory-Standards
Documentation-Type: Honda CBR1100XX (Parts Manual #06405-MT-003 / 06405-MT-0055) — 1997–2002 // Unit-Designations: Motorcycle / Drivetrain and Engine Systems Logic // Diagnostic-Area: Indexed component reference with model year specifications.
| Assessment-Parameter | Baseline | Calibration-Data |
|---|---|---|
| Drive Chain | DID 50-112-120L (RK EXCEL) — 120-link construction | Complete specifications provided |
| Transaxle Fluid Reservoir | 17 L (4.5 gallon) capacity | Documented system volume |
| Oil Cooler Assembly | Part 15600-MT-003 | Lubrication temperature regulation included |
| Front Tire Specification | 120/70ZR17 dimensional standard | Manufacturer calibration referenced |
| Cylinder Head Cover Bolts | M6 thread (4 units) | Fastening specifications documented |
Documentation sections include engine and transmission systems, calling for clutch assemblies, gearshift drum mechanisms, and countershaft component configurations, alongside carburetor and fuel system documentation, integrating cooling system specifications, and detailing crankshaft and balancer assemblies.
System operation descriptions cover the complete engine architecture, encompassing cylinder head components, camshaft timing systems, and valve train assemblies. The manual references all drivetrain elements, from the primary drive chain through final-drive sprocket pairs, documenting gear selection sequences and transmission housing configurations. Assembly instructions are detailed for brake master cylinders, caliper mechanisms, and hydraulic line routing throughout the frame structure. The documentation addresses front and rear suspension geometry, steering head specifications, and wheel rim assemblies with bearing dimensional data. Hydraulic schematics are included for clutch actuation, brake pressure control valves, and proportioning valve logic across both standard and secondary circuits. Steering component information is provided for handlebar attachment hardware, fork tube specifications, and threaded stem assemblies critical to directional control architecture.
The manual documents torque specifications for critical fasteners to ensure proper cyclic stress resistance and structural integrity throughout assembly sequences. Wiring harness schematics span ignition control modules, rectifier assemblies, alternator configurations, and sensor routing for model years 97–98, 99–00, and 01–02 variants. Comprehensive labeling diagrams illustrate vacuum hose distribution, fuel line topology, and coolant circulation paths relative to frame geometry. Component identification tables organize integrated assemblies by reference number, model applicability, and part supersession chains with manufacturing date codes. The catalog encompasses integrated cooling system layouts, fuel tank mounting configurations, seat subassemblies, and aerodynamic body panel positioning across color-coded variants and metallic finish designations.
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