2002 Chrysler PT Cruiser Factory Service Manual (P/N 81-170-02002)

• Covers 2002 PT Cruiser hatchbacks equipped with 1.6L, 2.0L, 2.2L, and 2.4L gasoline and diesel engines across manual and automatic transaxle configurations
• Original OEM publication P/N 81-170-02002
• Features 100 pages of factory-authorized content, including 47 pages dedicated specifically to system descriptions, torque reference tables, and specialized tool usage diagrams
• Serves as the primary technical reference for the launch model year, detailing front and rear suspension geometry, axle components, and lubrication requirements

What the Manual Documents

This official publication outlines the exact service parameters for chassis, suspension, and drivetrain maintenance on the 2002 platform. It gives you an in-depth look at MacPherson strut assemblies, steering knuckle teardowns, and twist-beam rear axle pivot bushing removal. Need fluid capacities? It covers service requirements for both the 41TE automatic and NV T350 manual transaxles, alongside comprehensive wheel alignment specifications for the front and rear. Because suspension and drivetrain components operate under extreme loads, always ensure the vehicle is properly secured on certified support stands before applying any factory torque procedures.

Specification Highlights

The technical data sections deliver vital numbers right to the shop floor. Expect clear component clearances, lubrication charts, and precise torque settings. For example, front strut clevis-to-knuckle nuts require 54 N·m (40 ft. lbs.) plus an additional 90° turn, while the rear hub retaining nut calls for 217 N·m (160 ft. lbs.). Engine coolant capacity is documented at 7.0 liters. Finally, the reference material includes a detailed guide to interpreting VIN and body code plates to ensure accurate part identification during your rebuilds or routine maintenance.