2008 E-Z-GO ST 400 / ST 400 Carb / ST Sport / ST Sport Carb / ST Sport II Carb / JAC 4000 Service Parts Manual (P/N 606915)
135 Pages • 8.78 MB • Instant, Printable PDF
E-Z-GO Models Covered & Key Technical Specifications
Models: E-Z-GO ST 400, ST 400 Carb, ST Sport, ST Sport Carb, ST Sport II Carb, JAC 4000
Model Years: 2008
Technical Data:
- Engine: 13 HP Gasoline
- Fuel System: CARB-compliant fuel tank assembly and pump
- Electrical: 12V Battery
- Drive System: Drive and Driven Clutch system
E-Z-GO Manual Features & Content Preview
- Direct coverage for the 2008 E-Z-GO ST 400, ST 400 Carb, ST Sport, ST Sport Carb, ST Sport II Carb, and JAC 4000 utility vehicles.
- Official factory publication (E-Z-GO Division of Textron, P/N 606915, revised July 2008).
- Contains 64 detailed exploded-view diagrams charting exact sub-assemblies.
- Documents the distinct component configurations for carb-equipped units and ST Sport II variants for the 2008 model year launch.
- Features comprehensive exploded-view breakdowns for the carburetor and choke, drive and driven clutches, direction selector, front suspension, rear axle, fuel system, and starter/generator.
- Outlines exact factory part numbers for the engine and muffler, steering rack and tie rods, rear seating, weather protection, cab enclosures, truck bed, winch kit, and wheels and tires.
Parts Catalog Breakdown
Locating the exact replacement component stops downtime cold in any busy shop. This official 135-page PDF parts manual maps out every factory-installed component with clear, exploded-view schematics, cutting through the guesswork during a repair. You get complete clarity on critical areas like the accelerator and brake pedal boxes, air filter arrangements, body panels, and steering linkages. While parts catalogs do not feature written procedures, these sequential diagrams act as highly accurate, visual step-by-step reassembly guides for complex hardware—like the spindle assembly or driven clutch. This empowers you to confidently rebuild units yourself, saving you from subletting the repair to an expensive dealership. Every schematic page is paired with an organized table listing factory part numbers, exact descriptions, and required quantities per assembly. This ensures you order the exact bolt, hitch, or electrical switch needed for your specific variant, avoiding costly ordering mistakes.
Technical Data & Identification
Accurate parts matching requires precise technical baselines. This documentation covers the 13 HP gasoline engine assembly, heavy-duty leaf springs, flanged bushings, and suspension shock absorbers. On the electrical side, it maps the 12V battery routing, relays, solenoids, and fuse block layouts, providing a crucial visual baseline for electrical troubleshooting. For hardware replacement, standard fasteners such as M6, M8, and M10 bolts are detailed alongside vital cotter pins, lock nuts, and washers. Working with electrical or high-torque parts carries inherent risk. Always verify component specs with your specific vehicle configuration, as factory setups can vary. This reference guide serves as an uncompromising identification lookup to ensure you source the right OEM parts for chassis, engine, and steering maintenance.
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