2001 Buell M2/M2L Service Manual

Service manual for 2001 Buell M2 and M2L models. Covers maintenance, disassembly, assembly, and troubleshooting.

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Document Details

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Document Number / Seller:
31142 / Steven Peterson
File Size:
16.22 MB
File Type:
PDF
Language:
English
Pages:
395
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 18, 2026

Models Covered & Key Technical Specifications

2001 Buell M2/M2L Service Manual

  • Engine Type: 2 cylinder, air cooled, four-stroke 45 Degree V-twin
  • Horsepower: 91 @ 6200 RPM
  • Torque: 85 ft-lbs @ 4900 RPM
  • Bore: 3.5 in. (88.8 mm)
  • Stroke: 3.8 in. (96.8 mm)
  • Displacement: 73.4 cu. in. (1203 cc)

Manual Description & Preview

Buell M2/M2L (2001) Service Manual: Comprehensive Repair Guide

Repair-Classification: Motorcycle Service // Technical-Scope: Complete Procedures / Specifications / Troubleshooting // Repair-Classification: Digital Download

Table of Contents Summary

  • Engine
  • Chassis
  • Suspension Adjustments
  • Lubrication System
  • Troubleshooting

Engine Specifications and Procedures

This manual documents engine specifications, including cylinder head and component procedures. It details engine disassembly, reassembly, and common repair tasks. This manual also provides detailed information on the lubrication system, including oil routing and pump servicing. The engine section also covers troubleshooting common engine issues.

Chassis and Suspension Systems

Comprehensive coverage of the motorcycle's chassis components, including wheels, tires, brakes, forks, and rear shock absorbers. Detailed procedures for disassembly, assembly, and adjustment of these systems are provided. Troubleshooting for common chassis-related problems is also included.

Suspension Tuning and Adjustments

Guidance on adjusting suspension settings, including spring preload, rebound damping, and compression damping for both front and rear suspension components. Recommendations are provided for optimizing suspension performance based on rider preferences and load conditions.

Troubleshooting Common Issues

This manual provides detailed troubleshooting guidance for a wide range of common motorcycle problems. It covers engine-related issues, chassis malfunctions, and electrical system faults, offering diagnostic steps and potential solutions.

FAQ

What **critical** calibration settings are documented for the Buell M2/M2L? keyboard_arrow_down

Critical calibration settings for the 2001 Buell M2/M2L include ignition timing, which should be set at the normal engine idle speed of 950-1050 RPM for World models and 1150-1250 RPM for California models, and throttle cable adjustment for proper freeplay.

What are the **required** clearance measurements for the connecting rod bushing? keyboard_arrow_down

The connecting rod bushing requires a clearance of 0.00125 to 0.00175 in. (0.03175-0.04445 mm) for the piston pin fit. If this clearance exceeds 0.00200 in. (0.05080 mm), the worn parts must be replaced.

Can I **confirm** the specified torque specifications for the front brake caliper mounting screws? keyboard_arrow_down

Yes, the specified torque for the front brake caliper mounting screws is 22-25 ft-lbs (30-34 Nm). These screws should be tightened after applying LOCTITE THREADLOCKER 271 (red) to their threads.

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