Toyota Reach 6BRU18/6BRU23/6BDRU15/6BSU20/6BSU25 Service Manual • P/N 00700-CL220, issued October 1998

1998 Toyota Reach Forklift Service Manual (00700-CL220)

This official 513-page OEM publication, issued 10/01/98, covers the 1998 Toyota Reach 6BRU18, 6BRU23, 6BDRU15, 6BSU20, and 6BSU25 electric lift trucks. It documents electrical, hydraulic, and mechanical specifications for both 24V and 36V platform builds.

• Instant download PDF, securely stored against your account so you can retrieve it after a hard-drive loss
• Features 38 diagnostic troubleshooting flowcharts for electrical and hydraulic systems
• Includes specific testing data for lift pump operation, travel systems, and reach/retract functions to help plan your next repair
• OCR text layer lets you jump straight to a torque spec by keyword
• Provides comprehensive lubrication equivalency charts and metric/standard conversion data
• Detailed electrical connector locator charts for all control boards and motors
• The only technical reference documenting the unique 24V pulsing logic for 36V lift components

Manual Contents and Workshop Benefits

Getting these reach trucks back on the warehouse floor requires accurate specifications. The document opens with critical safety protocols. You will find guidelines on battery handling, jacking safety, and static-discharge mitigation for sensitive electronic control cards. Keep in mind that working on high-voltage industrial equipment requires specialized training; always consult a certified technician before servicing these electrical systems to ensure a safe working environment.

Following the safety section, the text defines the vehicle layout. It details the integration between the tractor section, mast assembly, and reach-mechanism components. A major focus is placed on scheduled maintenance intervals. These range from daily checks to biennial service requirements. The manual outlines specific lubricants and inspection points for the drive unit, hydraulic system, and overhead guard mounting. Need to prep a truck for a freezer application? You get detailed guidance on cold storage conditioning, specifying fluid requirements for various temperature environments.

Technical Specifications and Diagnostics

Troubleshooting segments utilize a straightforward decision-tree structure. This allows you to efficiently isolate faults within the traction and hydraulic circuits during the diagnostic phase of a repair. The documentation includes electrical schematics, hydraulic diagrams, and a comprehensive electrical connector locator mapping pinouts for the tractor interface card and lift power amplifiers.

Essential calibration data is provided throughout. For instance, the hydraulic pressure relief valve is set between 1900–2200 psi for standard operations. Intake valve clearance specifications for the hydraulic system sit in the appendix. Finally, magneto pick-up coil resistance for the steer tachometer is fully documented to ensure accurate steering controller communication.